Precursor for the production of positive electrode active material comprising metal oxides having multilayered structure and positive electrode active material for lithium secondary battery produced using the same

Patent metadata

Field	Value
Publication number	US-10581071-B2
Application number	US-201615753050-A
Country	US
Kind code	B2
Filing date	Sep 13, 2016
Priority date	Oct 20, 2015
Publication date	Mar 3, 2020
Grant date	Mar 3, 2020

Abstract

The present invention provides a precursor for the production of positive electrode active material for a secondary battery comprising: a core containing transition metal hydroxides comprising nickel (Ni) and manganese (Mn), or transition metal hydroxides comprising nickel (Ni), manganese (Mn) and cobalt (Co); and a shell containing transition metal hydroxides comprising cobalt (Co), and a positive electrode active material produced using the same.

First claim

What is claimed is:

1. A precursor for the production of a positive electrode active material for a secondary battery comprising:
a core including a transition metal hydroxide represented by the following Formula 1; and
a shell including a transition metal hydroxide represented by the following Formula 2
Ni a Mn b Co 1−(a+b+c) M c (OH 1−x ) 2   (1)

wherein,
0.55≤a≤0.9, 0.05≤b≤0.5, 0≤c≤0.1, a+b+c≤1, 0<x<0.5; and
M is one or more selected from the group consisting of W, B, Al, Zr, Ti, Mg, Cr, and Si;
Co (1−a) Z a (OH 1−x ) 2   (2)

wherein,
0≤a≤0.1, 0<x<0.5; and
Z is one or more selected from the group consisting of W, B, Al, Zr, Ti, Mg, Cr, and Si.

2. A method for producing a precursor for the production of a positive electrode active material according to claim 1 comprising the steps of:
(a) preparing a transition metal aqueous solution in which a nickel salt and a manganese salt are mixed or a transition metal aqueous solution in which a nickel salt, a cobalt salt, and a manganese salt are mixed, and a sodium hydroxide aqueous solution, and an ammonia aqueous solution;
(b) supplying the transition metal aqueous solution, the sodium hydroxide aqueous solution and the ammonia aqueous solution into a wet-type reactor, followed by mixing and reacting to obtain a spherical precipitate; and
(c) simultaneously injecting the spherical precipitate, an aqueous solution of cobalt-based metal salt, the ammonia aqueous solution, and the sodium hydroxide aqueous solution into a wet-type reactor adjusted to have an inert atmosphere, followed by mixing and reacting to obtain a precipitate of particles having a core-shell structure.

3. The method according to claim 2 , wherein, in the step (a), a salt containing a doping element is additionally prepared, and in the step (b), a salt containing a doping element, a transition metal aqueous solution, a sodium hydroxide aqueous solution and an ammonia aqueous solution are supplied into the wet-type reactor, followed by mixing and reaction to obtain a spherical precipitate containing the doping element.

4. The method according to claim 3 , wherein, in the step (c), the spherical precipitate containing the doping element, the aqueous solution of cobalt-based metal salt, the ammonia aqueous solution, and the sodium hydroxide aqueous solution are simultaneously injected into a reactor adjusted to have an inert atmosphere, followed by mixing and reaction to obtain a precipitate of particles having a core-shell structure.

5. The method according to claim 4 , wherein the doping element is one or more elements selected from the group consisting of W, B, Al, Zr, Ti, Mg, Cr, and Si.

6. A positive electrode active material for a lithium secondary battery comprising a lithium transition metal oxide of the core and a lithium transition metal oxide of the shell, wherein the lithium transition metal oxide of the core and a lithium transition metal oxide of the shell are formed by the combination of the precursor for the production of the positive electrode active material according to claim 1 with lithium oxide.

7. The positive electrode active material according to claim 6 , wherein the lithium transition metal oxide of the core is a compound represented by the following Formula 3, and the lithium transition metal oxide of the shell is a compound represented by the following Formula 4
Li y [Ni a Mn b Co 1−(a+b+c) M c ]O 2   (3)

wherein,
0.55≤a≤0.9, 0.05≤b≤0.5, 0≤c≤0.1, a+b+c≤1, 0.98≤y≤1.10; and
M is one or more selected from the group consisting of W, B, Al, Zr, Ti, Mg, Cr, and Si;
Li y Co (1−a) Z a O 2   (4)

wherein,
0≤a≤0.1, 0.98≤y≤1.10; and
Z is one or more selected from the group consisting of W, B, Al, Zr, Ti, Mg, Cr, and Si.

8. The positive electrode active material according to claim 6 , wherein a conductive organic material layer is further formed on the surface of the shell.

9. The positive electrode active material according to claim 8 , wherein the conductive organic material layer includes a carbon based active material.

10. The positive electrode active material according to claim 9 , wherein the carbon based active material is a conductive carbon black.

11. The positive electrode active material according to claim 10 , wherein the conductive carbon black is one or more selected from the group consisting of acetylene black, ketjen black, furnace black, oil furnace black, columbia carbon, channel black, lamp black, and summer black.

12. The positive electrode active material according to claim 8 , wherein the conductive organic material layer has a thickness in the range of 10 nm or more to 500 nm or less.

13. The positive electrode active material according to claim 6 , wherein the content ratio of the core and the shell is from 20:80 to 80:20 on a weight basis.

14. A method for producing a positive electrode active material for a lithium secondary battery comprising:
(a) uniformly mixing the precursor for the production of a positive electrode active material according to claim 1 with lithium oxide, and then performing a calcination reaction to produce a lithium transition metal oxide powder.

15. The method according to claim 14 , wherein the lithium oxide is lithium carbonate (Li 2 CO 3 ) and/or lithium hydroxide (LiOH).

16. A positive electrode comprising the positive electrode active material according to claim 6 .

17. A lithium secondary battery comprising the positive electrode according to claim 16 .

Assignees

• Lg Chemical Ltd

Inventors

• You Min Kyu
• Shin Ho Suk
• Park Hong Kyu

Classifications

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• C01P2002/54

  one element only · CPC title

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• C01P2004/84

  one phase coated with the other · CPC title

• H01M4/625

  Carbon or graphite · CPC title