Hydrocarbon resource recovery system and RF antenna assembly with thermal expansion device and related methods

Patent metadata

Field	Value
Publication number	US-10577906-B2
Application number	US-201815893921-A
Country	US
Kind code	B2
Filing date	Feb 12, 2018
Priority date	Feb 12, 2018
Publication date	Mar 3, 2020
Grant date	Mar 3, 2020

Abstract

A hydrocarbon resource recovery system may include an RF source, and an RF antenna assembly coupled to the RF source and within a wellbore in a subterranean formation for hydrocarbon resource recovery. The RF antenna assembly may include first and second tubular conductors, a dielectric isolator, and first and second electrical contact sleeves respectively coupled between the first and second tubular conductors and the dielectric isolator so that the first and second tubular conductors define a dipole antenna. The RF antenna assembly may include a thermal expansion accommodation device configured to provide a sliding arrangement between the second tubular conductor and the second electrical contact sleeve when a compressive force therebetween exceeds a threshold.

First claim

That which is claimed is:

1. A hydrocarbon resource recovery system comprising:
a radio frequency (RF) source; and
an RF antenna assembly coupled to said RF source and within a wellbore in a subterranean formation for hydrocarbon resource recovery, the RF antenna assembly comprising
first and second tubular conductors,
a dielectric isolator,
first and second electrical contact sleeves respectively coupled between said first and second tubular conductors and said dielectric isolator so that said first and second tubular conductors define a dipole antenna, and
a thermal expansion accommodation device configured to provide a sliding arrangement between said second tubular conductor and said second electrical contact sleeve when a compressive force therebetween exceeds a threshold.

2. The hydrocarbon resource recovery system of claim 1 wherein said thermal expansion accommodation device comprises:
a first tubular sleeve coupled to said second electrical contact sleeve; and
a second tubular sleeve coupled to said second tubular conductor and arranged in telescopic relation with said first tubular sleeve.

3. The hydrocarbon resource recovery system of claim 2 wherein said thermal expansion accommodation device comprises a plurality of shear pins extending transversely through said first and second tubular sleeves.

4. The hydrocarbon resource recovery system of claim 2 wherein said thermal expansion accommodation device comprises a plurality of watchband springs electrically coupling said first and second tubular sleeves.

5. The hydrocarbon resource recovery system of claim 2 wherein said second tubular sleeve has a threaded surface on an end thereof; and wherein said thermal expansion accommodation device comprises an end cap having an inner threaded surface coupled to the threaded surface of said second tubular sleeve.

6. The hydrocarbon resource recovery system of claim 2 wherein said thermal expansion accommodation device comprises a plurality of seals between said first and second tubular sleeves, and a lubricant injection port configured to provide access to areas adjacent said plurality of seals.

7. The hydrocarbon resource recovery system of claim 2 wherein said first and second tubular sleeves each comprises stainless steel.

8. The hydrocarbon resource recovery system of claim 1 wherein said RF antenna assembly comprises an RF transmission line extending within said first tubular conductor and comprising an inner conductor and an outer conductor surrounding said inner conductor.

9. The hydrocarbon resource recovery system of claim 1 wherein said dielectric isolator comprises a tubular dielectric member and a polytetrafluoroethylene (PTFE) coating thereon.

10. A radio frequency (RF) antenna assembly to be coupled to an RF source and being positioned within a wellbore in a subterranean formation for hydrocarbon resource recovery, the RF antenna assembly comprising:
first and second tubular conductors;
a dielectric isolator;
first and second electrical contact sleeves respectively coupled between said first and second tubular conductors and said dielectric isolator so that said first and second tubular conductors define a dipole antenna; and
a thermal expansion accommodation device configured to provide a sliding arrangement between said second tubular conductor and said second electrical contact sleeve when a compressive force therebetween exceeds a threshold.

11. The RF antenna assembly of claim 10 wherein said thermal expansion accommodation device comprises:
a first tubular sleeve coupled to said second electrical contact sleeve; and
a second tubular sleeve coupled to said second tubular conductor and arranged in telescopic relation with said first tubular sleeve.

12. The RF antenna assembly of claim 11 wherein said thermal expansion accommodation device comprises a plurality of shear pins extending transversely through said first and second tubular sleeves.

13. The RF antenna assembly of claim 11 wherein said thermal expansion accommodation device comprises a plurality of watchband springs electrically coupling said first and second tubular sleeves.

14. The RF antenna assembly of claim 11 wherein said second tubular sleeve has a threaded surface on an end thereof; and wherein said thermal expansion accommodation device comprises an end cap having an inner threaded surface coupled to the threaded surface of said second tubular sleeve.

15. The RF antenna assembly of claim 11 wherein said thermal expansion accommodation device comprises a plurality of seals between said first and second tubular sleeves, and a lubricant injection port configured to provide access to areas adjacent said plurality of seals.

16. The RF antenna assembly of claim 11 wherein said first and second tubular sleeves each comprises stainless steel.

17. The RF antenna assembly of claim 10 further comprising an RF transmission line comprising an inner conductor and an outer conductor extending within said first tubular conductor.

18. A method of hydrocarbon resource recovery comprising:
positioning a radio frequency (RF) antenna assembly within a wellbore in a subterranean formation, the RF antenna assembly comprising
first and second tubular conductors,
a dielectric isolator,
first and second electrical contact sleeves respectively coupled between the first and second tubular conductors and the dielectric isolator so that the first and second tubular conductors define a dipole antenna, and
a thermal expansion accommodation device configured to provide a sliding arrangement between the second tubular conductor and the second electrical contact sleeve when a compressive force therebetween exceeds a threshold.

19. The method of claim 18 wherein the thermal expansion accommodation device comprises:
a first tubular sleeve coupled to the second electrical contact sleeve; and
a second tubular sleeve coupled to the second tubular conductor and arranged in telescopic relation with the first tubular sleeve.

20. The method of claim 19 wherein the thermal expansion accommodation device comprises a plurality of shear pins extending transversely through the first and second tubular sleeves.

21. The method of claim 18 further comprising:
coupling the RF antenna assembly to an RF source; and
RF heating the subterranean formation with the RF antenna assembly and causing the second tubular conductor to thermally expand and impart the compressive force exceeding the threshold on the thermal expansion accommodation device.

Assignees

• Eagle Tech Llc

Inventors

• Wright Brian N
• Hewit Raymond C
• Bersani Angelo
• Wassman John M

Classifications

• E21B43/2401 Primary

  by means of electricity · CPC title

• H05B6/52

  Feed lines · CPC title

• E21B43/24

  using heat, e.g. steam injection · CPC title

• H05B6/62 Primary

  Apparatus for specific applications · CPC title

• E21B43/16

  Enhanced recovery methods for obtaining hydrocarbons · CPC title