Shoe with lattice structure

Patent metadata

Field	Value
Publication number	US-10575586-B2
Application number	US-201715797912-A
Country	US
Kind code	B2
Filing date	Oct 30, 2017
Priority date	Mar 14, 2013
Publication date	Mar 3, 2020
Grant date	Mar 3, 2020

Abstract

An article of footwear includes an upper, a midsole connected to the upper, and an outsole connected to the midsole. The midsole includes a lattice structure comprising a network of laths forming a plurality of cell units, the plurality of cell units arranged in a plurality of layers on the midsole. The midsole defines at least a first zone and a second zone wherein each cell unit in the first zone has a physical property that is substantially different from a cell unit in the second zone.

First claim

What is claimed is:

1. An article of footwear comprising:
an upper;
a midsole connected to the upper, the midsole including a lattice structure comprising a network of laths forming a plurality of cell units, the plurality of cell units arranged in a plurality of layers on the midsole, the midsole defining at least a first zone and a second zone wherein each cell unit in the first zone has a physical property that is substantially different from a cell unit in the second zone, wherein the midsole is a monolithic component formed as a unitary part; and
an outsole connected to the midsole, wherein the outsole includes at least one opening such that the at least one opening in the outsole exposes the lattice structure.

2. The article of footwear of claim 1 wherein the physical property is a lath girth associated with each cell unit.

3. The article of footwear of claim 1 , the midsole further comprising a platform connected to the lattice structure, the platform including a first surface configured to face a sole of a foot of a wearer and a second surface opposite the first surface.

4. The article of footwear of claim 3 , wherein the lattice structure extends from a lower surface of the platform and at least two layers of cell units are arranged in a heel portion of the midsole.

5. The article of footwear of claim 3 wherein the platform extends along at least a perimeter of the lattice structure.

6. The article of footwear of claim 1 wherein the plurality of cell units include a plurality of complete cell units and a plurality of incomplete cell units, wherein the incomplete cell units include partial laths forming cell vacancies in the incomplete cell units.

7. The article of footwear of claim 1 wherein each of the plurality of cell units is defined by at least six vertices and at least eight faces.

8. The article of footwear of claim 1 wherein the lattice structure is manufactured from a polyurethane material.

9. An article of footwear comprising:
an upper;
a midsole connected to the upper, the midsole including a monolithic lattice structure comprising a network of laths forming a plurality of cell units, the plurality of cell units arranged in a first zone and a second zone of the midsole, wherein each cell unit in the first zone has a physical property that is substantially different from a cell unit in the second zone, wherein the plurality of cell units are further arranged in a repeating pattern in a plurality of layers of the midsole, and wherein the cell units in an upper layer are stacked upon the cell units in a lower layer and separated by a set of vertices common to cell units in both the upper layer and the lower layer; and
an outsole connected to the midsole.

10. The article of footwear of claim 9 wherein the physical property is a lath girth.

11. The article of footwear of claim 9 further comprising a platform extending along a perimeter portion of the midsole, the lattice structure integrally formed with the platform.

12. The article of footwear of claim 9 wherein each of the plurality of cell units have a geometry defining at least six faces.

13. The article of footwear of claim 9 wherein a geometry of the plurality of cell units is uniform along a thickness of the midsole.

14. The article of footwear of claim 9 wherein the first zone is a perimeter portion of the midsole and the second zone is a central portion of the midsole, wherein the physical property decreases from a the first zone to the second zone.

15. An article of footwear comprising:
an upper;
a midsole connected to the upper, the midsole including a monolithic lattice structure comprising a network of laths forming a plurality of cell units; wherein the plurality of cell units are further arranged in a repeating pattern in a plurality of layers of the midsole, and wherein the cell units in an upper layer are stacked upon the cell units in a lower layer and separated by a set of vertices common to cell units in both the upper layer and the lower layer; and
an outsole connected to the midsole, the outsole including at least one opening, wherein the monolithic lattice structure is exposed through the at least one opening.

16. The article of footwear of claim 15 wherein the network of laths are positioned in at least a first zone and a second zone, wherein each lath in the first zone has a girth that is substantially different from a girth of each lath in the second zone.

17. The article of footwear of claim 15 , the midsole further comprising a platform extending around at least a perimeter rim portion of the monolithic lattice structure, wherein the network of laths include cylindrical laths, including a first set of cylindrical directly connected to a lower side of the platform, and a second set of cylindrical laths directly engaging an upper side of the outsole.

18. An article of footwear comprising:
an upper;
a midsole connected to the upper, the midsole including a lattice structure comprising a network of laths forming a plurality of cell units, the plurality of cell units arranged in a plurality of layers on the midsole, the midsole defining at least a first zone and a second zone wherein each cell unit in the first zone has a physical property that is substantially different from a cell unit in the second zone, wherein each of the plurality of cell units is defined by a polyhedron shape including at least four vertices with laths extending from each of the at least four vertices, wherein the plurality of cell units are arranged in a repeating pattern of cell units such that vertices defining the plurality of cell units separate the cell units in an upper layer from the cell units in a lower layer, and wherein the vertices separating the cell units in the upper layer from the cell units in the lower layer are coplanar and positioned between the platform and the outsole, the midsole further comprising a platform connected to the lattice structure, the platform including a first surface configured to face a sole of a foot of a wearer and a second surface opposite the first surface, wherein the midsole is a monolithic component formed as a unitary part; and
an outsole connected to the midsole.

19. The article of footwear of claim 18 wherein the outsole includes at least one opening exposing the lattice structure.

Assignees

• Under Armour Inc

Inventors

• Guyan Alan
• Berns Jason
• Fallon Kevin

Classifications

• B33Y10/00

  Processes of additive manufacturing · CPC title

• B29C64/112

  using individual droplets, e.g. from jetting heads · CPC title

• A43B13/125

  characterised by the midsole or middle layer · CPC title

• A43B13/181 Primary

  Resiliency achieved by the structure of the sole · CPC title

• A43B13/12

  Soles with several layers of different materials · CPC title