Power conversion device, motor drive unit, and electric power steering device

Patent metadata

Field	Value
Publication number	US-10574172-B2
Application number	US-201716082153-A
Country	US
Kind code	B2
Filing date	Mar 1, 2017
Priority date	Mar 4, 2016
Publication date	Feb 25, 2020
Grant date	Feb 25, 2020

Abstract

A power conversion device may include a first inverter to which a first end of each phase winding is coupled; a second inverter to which a second end of each phase winding is coupled; a plurality of switching elements provided in the first and second inverters; a control circuit structured to perform n-phase conduction control on the first and second inverters; and a detection circuit structured to detect a failure in the switching elements. The control circuit is structured such that, when the detection circuit has detected a failure in any of the plurality of switching elements, the control circuit changes the control of the first and second inverters from the n-phase conduction control to m-phase conduction control using m phases of the n phases different from the phase of a winding coupled to the failed switching element, m being an integer not smaller than two and smaller than n.

First claim

The invention claimed is:

1. A power conversion device for converting power that is to be supplied to an electric motor having n phase windings, n is an integer of three or more, the device comprising:
a first inverter to which a first end of each phase winding of the electric motor is coupled;
a second inverter to which a second end of each phase winding is coupled;
a plurality of switching elements provided in the first and second inverters;
a control circuit structured to perform n-phase conduction control on the first and second inverters; and
a detection circuit structured to detect a failure in the plurality of switching elements,
wherein the control circuit is structured such that, when the detection circuit has detected the failure in any of the plurality of switching elements, the control circuit changes the n-phase conduction control of the first and second inverters to m-phase conduction control using m phases of the n phases different from the phase of a winding coupled to the failed switching element, m being an integer not smaller than two and smaller than n,
the first and second inverters each comprise n legs each having a low-side switching element and a high-side switching element, and
the control circuit is structured such that, when the failed switching element is included in the first inverter, the control circuit performs the m-phase conduction control using 2m legs different from a failed leg including the failed switching element and a leg of the second inverter included in an H-bridge formed by the failed leg and the leg of the second inverter.

2. The power conversion device of claim 1 , wherein
the plurality of switching elements of the first and second inverters form a plurality of H-bridges.

3. The power conversion device of claim 1 , wherein
the control circuit is structured such that, when the failed switching element is included in the first inverter, the control circuit performs the m-phase conduction control with the switching elements other than the failed switching element of a failed leg being off, and all the switching elements of a leg of the second inverter in an H-bridge formed by the failed leg and the leg of the second inverter being off.

4. The power conversion device of claim 1 , further comprising:
2n or less shunt resistors.

5. The power conversion device of claim 1 , further comprising:
2n or less shunt resistors,
wherein the 2n or less shunt resistors are coupled between 2n or less low-side switching elements of the 2n legs of the first and second inverters, and a ground.

6. The power conversion device of claim 1 , further comprising:
a shunt resistor coupled between the first inverter and a ground, and a shunt resistor coupled between the second inverter and a ground.

7. The power conversion device of claim 1 , wherein
the plurality of switching elements each comprise a transistor having a gate electrode, a source electrode, and a drain electrode, and
the detection circuit compares a drain-source voltage of the transistor with a threshold voltage to detect a failure in the transistor.

8. The power conversion device of claim 1 , wherein
the electric motor comprises three phase windings,
the control circuit is structured such that, when the detection circuit has detected the failure in any of the plurality of switching elements, the control circuit changes the control of the first and second inverters from three-phase conduction control to two-phase conduction control.

9. A motor drive unit comprising:
the power conversion device of claim 1 ; and
the electric motor.

10. An electric power steering device comprising:
the motor drive unit of claim 9 .

Assignees

• Nidec Corp

Inventors

• Wada Eiji

Classifications

• H02P29/028 Primary

  the motor continuing operation despite the fault condition, e.g. eliminating, compensating for or remedying the fault · CPC title

• H02P25/22

  Multiple windings; Windings for more than three phases · CPC title

• H02M1/32

  Means for protecting converters other than automatic disconnection · CPC title

• H02P6/085

  in a bridge configuration · CPC title

• B62D5/0484

  for reaction to failures, e.g. limp home · CPC title