Fuel injector with variable flow direction

Patent metadata

Field	Value
Publication number	US-10570865-B2
Application number	US-201615345825-A
Country	US
Kind code	B2
Filing date	Nov 8, 2016
Priority date	Nov 8, 2016
Publication date	Feb 25, 2020
Grant date	Feb 25, 2020

Abstract

A fuel injector and method are disclosed wherein an injector body defines a cavity and passages from an inlet at the cavity through an outside surface of the injector body. Each passage may have a first inner contour at a first angle and a second inner contour at a second angle. An injector pin with a fuel pass-though volume may be movable within the cavity to selectively overlap an outlet of the pass-through volume with an inlet of the passages to selectively direct fuel in varying quantities along the first second inner contours.

First claim

The invention claimed is:

1. A fuel injector comprising:
an injector body defining a cavity on an inside thereof and having an outside surface, the injector body having a central axis and a first passage passing from an inlet at the cavity through to the outside surface, the first passage having:
a first inner contour forming a first angle with the central axis, and
a second inner contour forming a second angle with the central axis; and
an injector pin defining a fuel pass-through volume movable within the cavity to selectively overlap an outlet of the fuel pass-through volume with the inlet of the first passage to selectively direct fuel in varying quantities along one or both of the first inner contour and the second inner contour; and

the injector body having at least a second passage passing from a second inlet at the cavity through to the outside surface, wherein the first passage has a circular outlet and the inlet of the first passage has with an annular cross-section.

2. The fuel injector of claim 1 , wherein the first inner contour is along a first portion of a conical wall defining the first passage, and the second inner contour is along a second portion of the conical wall.

3. The fuel injector of claim 1 , wherein the inlet of the first passage has a first cross-sectional area, and the circular outlet of the first passage has a second cross-sectional area, wherein the first and second cross-sectional areas are equal.

4. The fuel injector of claim 1 , wherein the injector pin is configured to move and selectively direct the fuel in selective proportions in the first angle and the second angle in accordance with a distance between the fuel injector and a piston configured for reciprocal movement within a combustion chamber for combustion of fuel injected from the fuel injector.

5. The fuel injector of claim 1 , wherein the central axis aligns with a combustion chamber axis into which the fuel injector is configured to inject fuel at the first angle when a piston in a combustion chamber is relatively far from the fuel injector and to inject fuel at the second angle when the piston is relatively close to the fuel injector.

6. The fuel injector of claim 1 , wherein the first passage is a conical passage.

7. The fuel injector of claim 6 , further comprising a conical insert disposed within the conical passage.

8. The fuel injector of claim 1 , wherein the injector body is positionable in a fixed predetermined relationship with a central axis of a combustion chamber having a piston disposed for reciprocating movement therein;
the first passage being an annular passage, having:
a first channel portion directed at a first combustion chamber angle with the central axis of the combustion chamber disposed to receive fuel for injection into the combustion chamber during a first increment of injector pin movement; and
a second channel portion directed at a second combustion chamber angle with the central axis of the combustion chamber disposed to receive fuel for injection into the combustion chamber during a second increment of injector pin movement.

9. The fuel injector of claim 1 , further comprising a controller to control injection of fuel into a combustion chamber including a piston disposed for reciprocating movement therein, the fuel being injected:
at the first angle when the piston is at an early segment of a compression stroke;
at the second angle when the piston is at a late segment of the compression stroke; and
at an intermediate angle between the first and second angles when the piston is at an intermediate segment of the compression stroke between the early and late segments.

10. The fuel injector of claim 1 , further comprising an internal fuel passage defined in the injector body to fluidically couple a high pressure fuel source to the fuel pass-through volume via a fuel conjunction volume.

11. The fuel injector of claim 1 , wherein a plurality of passages includes the first and second passages and the plurality of passages are conical passages spaced at equal increments circumferentially on the outside surface each having annular cross-sections of progressively decreasing outer and inner diameters.

12. The fuel injector of claim 1 , further comprising an air flow path providing fluid passage from the cavity to an outside of the injector body to reduce air pressure resistance to movement of the injector pin within the cavity.

13. A fuel injector for an internal combustion engine comprising:
an injector body including an interior cavity surrounded by a wall and conical passages passing through the wall each having a relatively wider inlet at the interior cavity;
a conical insert supported inside each conical passage defining annular passages within the respective conical passages; and
an injector pin defining pass-through volumes therein, the pass-through volumes fluidically coupled with a fuel source and having an outlet, the injector pin movable relative the injector body to adjust overlap of each outlet with a respective inlet of the conical passages.

14. The fuel injector of claim 13 , wherein the conical passages and the conical inserts each define respective oblique cones having a short slant circumferentially opposite a long slant, the short slant oriented perpendicular to a central axis of a combustion chamber and the long slant forming an acute angle with the central axis of the combustion chamber.

15. The fuel injector of claim 14 , further comprising support legs configured to support the conical inserts inside the conical passages in spaced apart relation to form the annular passages.

16. The fuel injector of claim 14 ,
wherein the effected overlap is selectively adjusted in accordance with a position of a piston in the combustion chamber into which the fuel injector is installed.

17. A method of injecting fuel into a combustion chamber of an engine comprising:
moving a fuel source pass-through volume past a first portion of an annular inlet of an injector nozzle passage comprised of a conical insert within a conical passage defining an annular passage between the conical passage and the conical insert;
the injector nozzle passage passing through a wall surrounding an interior cavity of an injector body;
directing a fuel in a first direction; and
continuing to move the fuel source pass-through volume past the first portion of the annular inlet of the injector nozzle passage and directing the fuel in a second direction.

18. The method of claim 17 , wherein the moving and the continued moving of the fuel source pass-through volume is controlled in accordance with a movement of a piston within the combustion chamber, and includes:
causing the fuel to pass predominantly between a long slant of an oblique conical passage and a long slant of an oblique conical insert in the first direction when the piston is at an early segment of a compression stroke; and
causing the fuel to pass predominantly between a short slant of the oblique conical passage and a short slant of the oblique conical insert in the second direction when the piston is at a late segment of the compression stroke.

19. The method of claim 17 , wherein the moving and the continued moving of the fuel source pass-through volume includes:
moving an injector pin, housing the fuel source pass-through volume therein, relative to the injector body.

Assignees

• Ford Global Tech Llc

Inventors

• Zhang Xiaogang

Classifications

• F02D41/402

  Multiple injections · CPC title

• F02M61/1806 Primary

  characterised by the arrangement of discharge orifices, e.g. orientation or size · CPC title

• F02B17/005

  having direct injection in the combustion chamber · CPC title

• F02M61/1833

  Discharge orifices having changing cross sections, e.g. being divergent · CPC title

• F02M61/042 Primary

  The valves being provided with fuel passages · CPC title