Systems and methods for controlling combustion of a fuel

Patent metadata

Field	Value
Publication number	US-10570825-B2
Application number	US-201113808073-A
Country	US
Kind code	B2
Filing date	Jul 1, 2011
Priority date	Jul 2, 2010
Publication date	Feb 25, 2020
Grant date	Feb 25, 2020

Abstract

A fuel, an oxidant, and a diluent can be introduced to a combustion zone, wherein the oxidant comprises air, oxygen-enriched air, or oxygen-lean air. At least a portion of the fuel can be combusted to produce an exhaust gas comprising, nitrogen, nitrogen oxides, and carbon monoxide. The exhaust gas can be expanded to produce mechanical power and an expanded exhaust gas. A concentration of at least one of oxygen, hydrogen, nitrogen oxides and carbon monoxide, in the exhaust gas or the expanded exhaust gas or both can be determined, and an amount of the oxidant or the fuel introduced to the combustion zone, or both, can be adjusted based on the determined concentration to produce an exhaust gas containing a combined amount of oxygen and carbon monoxide of less than about 2 mol % and a nitrogen concentration ranging from 20 mol % to 75 mol %. The diluent to the combustion zone can include at least a portion of the exhaust gas containing a combined amount of oxygen and carbon monoxide of less than 2 mol % and a nitrogen concentration ranging from 20 mol % to 75 mol %.

First claim

What is claimed is:

1. A method for combusting a fuel, comprising:
introducing the fuel, an oxidant, and a diluent to a combustion zone, wherein the oxidant comprises air, oxygen-enriched air containing more than 21 vol % oxygen and up to 50 vol % oxygen, or oxygen-lean air;
combusting at least a portion of the fuel to produce an exhaust gas comprising water, carbon dioxide, oxygen, nitrogen, nitrogen oxides, and carbon monoxide;
expanding the exhaust gas to produce mechanical power and an expanded exhaust gas;
determining a concentration of oxygen and carbon monoxide in the exhaust gas or the expanded exhaust gas or both the exhaust gas and the expanded exhaust gas; and
adjusting an amount of at least one of the oxidant and the fuel introduced to the combustion zone based at least in part on the determined concentrations of the oxygen and carbon monoxide to produce an exhaust gas containing a combined amount of oxygen and carbon monoxide of less than 2 mol % and a nitrogen concentration ranging from 20 mol % to 70 mol %,
wherein the diluent to the combustion zone comprises at least a portion of the exhaust gas that contains the combined amount of oxygen and carbon monoxide of less than 2 mol % and the nitrogen concentration ranging from 20 mol % to 70 mol %.

2. The method of claim 1 , wherein the exhaust gas contains a combined amount of oxygen and carbon monoxide of less than 1.5 mol %.

3. The method of claim 1 , wherein the exhaust gas contains a combined amount of oxygen and carbon monoxide of less than 1.0 mol %.

4. The method of claim 3 , wherein the mol % fuel is equal to F fuel /(F oxidant +F fuel ), where F fuel is equal to the molar flow rate of fuel and F oxidant is equal to the molar flow rate of oxidant, wherein the mol % oxidant is equal to F oxidant /(F oxidant +F fuel ), where F oxidant is equal to the molar flow rate of oxidant and F fuel is equal to the molar flow rate of fuel.

5. The method of claim 4 , wherein adjusting the amount of the fuel, oxidant, or both introduced to the combustion zone comprises:
decreasing an amount of the oxidant, increasing an amount of the fuel, or both, introduced to the combustion zone if the equivalence ratio (ϕ) is less than 1 such that the equivalence ratio (ϕ) increases toward 1; or
decreasing the amount of the fuel, increasing the amount of the oxidant, or both introduced to the combustion zone if the equivalence ratio (ϕ) is greater than 1 such that the equivalence ratio (ϕ) decreases toward 1.

6. The method of claim 1 , wherein the exhaust gas contains a combined amount of oxygen and carbon monoxide of less than 4000 ppm.

7. The method of claim 1 , wherein the adjustment of at least one of the oxidant and the fuel is adapted to drive an equivalence ratio toward 1.0, wherein the equivalence ratio (phi, ϕ) is equal to (mol % fuel/mol % oxidant) actual /(mol % fuel/mol % oxidant) stoichiometric .

8. The method of claim 1 , wherein the oxidant consists essentially of air.

9. The method of claim 1 , wherein the exhaust gas has a carbon dioxide concentration ranging from 10 mol % to 34 mol %.

10. The method of claim 1 , wherein the fuel comprises methane and one or more C2 to C10 hydrocarbons.

11. The method of claim 10 , further comprising reforming at least a portion of the fuel such that a concentration of the one or more C2 to C10 hydrocarbons is reduced to produce a reformed fuel; and introducing the reformed fuel to the combustion zone.

12. The method of claim 11 , wherein the reforming comprises contacting the fuel with one or more catalysts.

13. The method of claim 12 , wherein the one or more catalysts comprise nickel, platinum, rhodium, ruthenium, palladium, derivatives thereof, mixtures thereof, or any combination thereof.

14. The method of claim 1 , further comprising introducing the expanded exhaust gas to a heat recovery unit to produce a first cooled exhaust gas and a heated heat transfer medium.

15. The method of claim 14 , wherein the heat transfer medium is at least one of water and steam.

16. The method of claim 15 , further comprising introducing the steam to a steam gas turbine coupled to at least one of a generator to produce electrical power or another device to produce mechanical power.

17. The method of claim 15 , further comprising introducing the carbon dioxide lean gas to a hydrocarbon reservoir for pressure maintenance.

18. The method of claim 17 , further comprising compressing the carbon dioxide lean gas to produce a compressed gas.

19. The method of claim 15 , further comprising using the carbon dioxide rich gas in an enhanced oil recovery process.

20. The method of claim 14 , further comprising removing at least a portion of the cooled exhaust gas from the system to be introduced to at least one of a vent system, flare system or underground storage or containment system.

21. The method of claim 14 , further comprising recycling at least a portion of the cooled exhaust gas to a first compressor to produce a compressed exhaust gas.

22. The method of claim 21 , further comprising introducing at least a first portion of the compressed exhaust gas to the combustion zone as the diluent.

23. The method of claim 22 , further comprising removing at least a second portion of the compressed exhaust gas from the system to produce an extracted compressed exhaust gas.

24. The method of claim 23 , further comprising catalytically converting at least a portion of the carbon monoxide in the second portion of the compressed exhaust gas to carbon dioxide.

25. The method of claim 24 , wherein the concentration of carbon monoxide is reduced to less than 500 ppm.

26. The method of claim 24 , wherein the remaining concentration of carbon monoxide is less than 500 ppm after catalytically converting it.

27. The method of claim 23 , further comprising removing at least a portion of any carbon dioxide from a second portion of the compressed exhaust gas to provide a carbon dioxide-lean gas and a carbon dioxide rich gas.

28. The method of claim 27 , further comprising combusting at least a portion of any residual combustible material contained in the carbon dioxide-lean gas to provide a second exhaust gas, and expanding the second exhaust gas to produce mechanical power and an expanded second exhaust gas.

29. The method of claim 27 , further catalytically reacting at least a portion of any residual combustible material contained in the carbon dioxide-lean gas to provide a second exhaust gas, and expanding the second exhaust gas to produce mechanical power and an expanded exhaust gas.

30. The method of claim 21 , further comprising cooling the cooled exhaust gas and removing at least a portion of the water from the cooled exhaust gas prior to compressing at least a portion of the cooled exhaust gas.

31. The method of claim 14 , further comprising introducing the first cooled exhaust gas to a blower to increase a pressure of the first cooled exhaust gas.

32. The method of claim 14 , further comprising removing at least a portion of any water in the first cooled exhaust gas to produce a water condensate and a second cooled exhaust gas, and wherein the compressed exhaust gas comprises the second cooled exhaust gas.

33. The method of claim 1 , wherein at least a portion of the mechanical power is used to

Assignees

• Huntington Richard
• Rasmussen Chad C
• Mittricker Franklin F
• Lieuwen Tim
• Dhanuka Sulabh K
• Gupta Himanshu
• Minta Moses K
• Starcher Loren K
• Exxonmobil Upstream Res Co
• Georgia Tech Res Inst

Inventors

• Huntington Richard
• Rasmussen Chad C
• Mittricker Franklin F
• Lieuwen Tim
• Dhanuka Sulabh K
• Gupta Himanshu
• Minta Moses K
• Starcher Loren K

Classifications

• F05D2270/0831

  indirectly, at the exhaust · CPC title

• F02C9/28

  Regulating systems responsive to plant or ambient parameters, e.g. temperature, pressure, rotor speed (F02C9/30 - F02C9/38, F02C9/44 take precedence) · CPC title

• F23N5/003

  using detectors sensitive to combustion gas properties (F23N5/02, F23N5/18 - F23N5/26 take precedence) · CPC title

• F05D2220/76

  an electrical generator · CPC title

• F23R3/26

  Controlling the air flow · CPC title