Ionic polymer membrane for a carbon dioxide electrolyzer

Patent metadata

Field	Value
Publication number	US-10570524-B2
Application number	US-201515327404-A
Country	US
Kind code	B2
Filing date	Aug 27, 2015
Priority date	Sep 8, 2014
Publication date	Feb 25, 2020
Grant date	Feb 25, 2020

Abstract

Described herein is a process for the reduction of carbon dioxide comprising: providing an electrochemical device comprising an anode, a cathode, and a polymeric anion exchange membrane therebetween, wherein the polymeric anion exchange membrane comprises an anion exchange polymer, wherein the anion exchange polymer comprises at least one positively charged group selected from a guanidinium, a guanidinium derivative, an N-alkyl conjugated heterocyclic cation, or combinations thereof; introducing a composition comprising carbon dioxide to the cathode; and applying electrical energy to the electrochemical device to effect electrochemical reduction of the carbon dioxide.

First claim

What is claimed is:

1. A process for the electrochemical reduction of carbon dioxide comprising:
providing an electrochemical device comprising an anode, a cathode, and a polymeric anion exchange membrane therebetween, wherein the polymeric anion exchange membrane comprises an anion exchange polymer, wherein the anion exchange polymer comprises at least one positively charged group selected from a guanidinium, a guanidinium analog, an N-alkyl conjugated heterocyclic cation, or combinations thereof;
introducing a composition comprising carbon dioxide to the cathode; and
applying electrical energy to the electrochemical device to effect electrochemical reduction of the carbon dioxide.

2. The process of claim 1 , wherein the guanidinium analog is selected from a thiouronium, an uronium, or combinations thereof.

3. The process of claim 1 , wherein the N-alkyl conjugated heterocyclic cation is selected from N,N′-disubstituted imidazoliums, 1,2,3-trisubstituted imidazoliums, N-substituted pyridiniums, N-substituted isoquinoliniums, N-disubstituted pyrrolidiniums, or combinations thereof.

4. The process of claim 1 , wherein the electrochemical cell is substantially free of a liquid electrolyte.

5. The process of claim 1 , wherein the polymeric anion exchange membrane comprises a blend of the anion exchange polymer and a cation exchange polymer.

6. The process of claim 1 , wherein the polymeric anion exchange membrane is a bipolar membrane, comprising a cation exchange polymer layer adjacent to an anion exchange polymer layer.

7. The process of claim 1 , wherein the cathode is operated at a potential equal to or more negative than −0.2 V with respect to a standard hydrogen electrode.

8. A system for reducing carbon dioxide comprising:
(a) an electrochemical device comprising (i) an anode electrode, (ii) a cathode electrode, and (iii) a polymeric anion exchange membrane therebetween, wherein the polymeric anion exchange membrane comprises an anion exchange polymer, wherein the anion exchange polymer comprises at least one positively charged group selected from a guanidinium, a guanidinium analog, an N-alkyl conjugated heterocyclic cation, or combinations thereof, and (iv) a cathode flow field adjacent to the cathode electrode opposing the polymeric anion exchange resin; and
(b) a carbon dioxide input, wherein the carbon dioxide input is configured to provide a composition comprising carbon dioxide to the cathode flow field for reduction of the carbon dioxide at the cathode electrode; and
(c) an external energy source, wherein the negative terminal of the external energy source is connected to the cathode and the positive terminal of the external energy source is connected to the anode.

9. An article for electrochemical reduction of carbon dioxide comprising:
a cathode;
a bipolar membrane comprising (i) a polymeric anion exchange membrane layer comprising a polymeric anion exchange resin and a polymeric cation exchange resin and (ii) a polymeric cation exchange membrane layer; and
an anode.

10. An article for reduction of carbon dioxide comprising
a cathode;
a bipolar membrane comprising (i) a polymeric cation exchange membrane layer comprising a polymeric anion exchange resin and a polymeric cation exchange resin and (ii) a polymeric anion exchange membrane layer; and
an anode.

11. The process of claim 1 , wherein the at least one positively charged group is a pendant moiety of the anion exchange polymer.

12. The process of claim 1 , wherein the at least one positively charged group is part of the backbone of the anion exchange polymer.

13. The process of claim 6 , wherein the cation exchange polymer layer and the anion exchange polymer layer are two distinct layers.

14. The process of claim 6 , wherein the bipolar membrane has a thickness direction, and the composition of the bipolar membrane varies along its thickness direction in a gradient from predominantly a cation exchange polymer to predominantly an anion exchange polymer.

15. The process of claim 1 , wherein the polymeric anion exchange membrane is dense.

16. The process of claim 1 , wherein the polymeric anion exchange membrane is porous.

17. The process of claim 1 , wherein the process has a carbon monoxide selectivity of greater than 2%.

18. The process of claim 1 , wherein the electrochemical device comprises a catalytically active extended surface area catalyst-based electrode such as a nanostructured thin film electrode, a coated nanotube electrode, a porous sponge electrode, or a two dimensional polycrystalline film electrode.

19. The process of claim 1 , wherein the cathode has a more negative potential than the anode.

20. The process of claim 1 , wherein the electrode in which the carbon dioxide is reduced is at the more negative potential.

21. The process of claim 1 , further comprising removing an output gas stream from a cathode flow field, wherein the cathode is disposed between the cathode flow field and the polymeric anion exchange membrane.

Assignees

• 3M Innovative Properties Co

Inventors

• Matthews Tyler S
• Hamrock Steven J
• Kaplun Marina M
• Lewinski Krzysztof A
• Luopa Sean M

Classifications

• C25B13/02

  characterised by shape or form · CPC title

• C25B1/00

  Electrolytic production of inorganic compounds or non-metals · CPC title

• C25B13/08 Primary

  based on organic materials · CPC title

• B01J41/13

  obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds · CPC title

• C08J2339/04

  Homopolymers or copolymers of monomers containing heterocyclic rings having nitrogen as ring member · CPC title