Systems and methods for battery state-of-health monitoring

Patent metadata

Field	Value
Publication number	US-10569660-B2
Application number	US-201615054686-A
Country	US
Kind code	B2
Filing date	Feb 26, 2016
Priority date	Feb 26, 2016
Publication date	Feb 25, 2020
Grant date	Feb 25, 2020

Abstract

A vehicle includes a battery, and a controller programmed to charge and discharge the battery based on a health indicator output by a model that describes changes in internal resistance of the battery over time identified from (i) a plurality of different representative battery usage aggressiveness drive cycles and (ii) changes in internal resistance of the battery that are derived from a state of charge, temperature, and current associated with the battery.

First claim

What is claimed is:

1. A vehicle comprising:
a battery;
a memory; and
a controller operable to,
determine a reference internal resistance of the battery by correlating a battery state of charge (SOC), a battery temperature, and a battery current to an impedance map stored in the memory;
determine a present internal resistance of the battery based on the sum of a battery calendar fade and a battery cycle fade, wherein the battery calendar fade and the battery cycle fade are determined using the battery SOC, the battery temperature, the battery current, and a battery terminal voltage;
determine a battery resistance change based on the difference between the reference internal resistance and the present internal resistance; and
charge and discharge the battery based on a battery health indicator, wherein the battery health indicator is determined by applying an inverse battery life model using the battery, resistance change and one or more battery usage aggressiveness drive cycles.

2. The vehicle of claim 1 , wherein the health indicator is indicative of a percentage of life remaining of the battery, a usage tune remaining until end-of-life of the battery, or a usage time to-date of the battery.

3. The vehicle of claim 2 , wherein the inverse battery life model defines the end-of-life.

4. The vehicle of claim 2 , wherein the percentage of life remaining and the usage time remaining are defined using the usage time to-date, and wherein the usage time to-date is defined from correlating the proportion to the curve.

5. The vehicle of claim 1 , wherein the curve includes a best-fit curve defined using a regression analysis.

6. A method comprising:
determining a reference internal resistance of a battery by correlating a battery state of charge (SOC), a battery temperature, and a battery current to an impedance map;
determining a present internal resistance of the battery based on the sum of a battery calendar fade and a battery cycle fade, wherein the battery calendar fade and the battery cycle fade are determined using the battery SOC, the battery temperature, the battery current, and a battery terminal voltage;
determining a battery resistance change based on the difference between the reference internal resistance and the present internal resistance; and
charging and discharging the battery based on a battery health indicator, wherein the battery health indicator is determined by applying an inverse battery life model using the battery resistance change and one or more battery usage aggressiveness drive cycles.

7. The method of claim 6 , wherein the health indicator is indicative of a percentage of life remaining of the battery, a usage time remaining until end-of-life of the battery, or a usage time to-date of the battery.

8. The method of claim 7 , wherein the inverse battery life model defines the end-of-life of the battery.

9. The method of claim 7 , wherein the percentage of life remaining and the usage time remaining are defined using the usage time to-date, and wherein the usage time to-date is defined from correlating the proportion to the inverse battery life model.

10. The method of claim 6 , wherein the inverse battery life model includes a best-fit curve defined using a regression analysis.

Assignees

• Ford Global Tech Llc

Inventors

• Lee Tae-Kyung
• Makki Imad Hassan

Classifications

• B60L58/10

  for monitoring or controlling batteries · CPC title

• B60L53/65

  involving identification of vehicles or their battery types · CPC title

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• B60L2240/545

  Temperature · CPC title

• H01M10/46

  Accumulators structurally combined with charging apparatus (circuits for charging H02J7/00) · CPC title