Drive system for a hybrid vehicle

Patent metadata

Field	Value
Publication number	US-10569637-B2
Application number	US-201715668433-A
Country	US
Kind code	B2
Filing date	Aug 3, 2017
Priority date	Feb 4, 2015
Publication date	Feb 25, 2020
Grant date	Feb 25, 2020

Abstract

A drive system for a hybrid vehicle having an internal combustion engine includes an electric motor and a clutch device which has a frictional locking element and a positive locking element that is connected parallel to the frictional locking element. The clutch device is configured to couple the internal combustion engine into the drive system and to be switched into at least the following states: a) open positive locking element and closed frictional locking element when starting and/or synchronization of the internal combustion engine, b) closed positive locking element and closed frictional locking element or closed positive locking element and open frictional locking element when the internal combustion engine is running and synchronized such that an internal combustion engine drive output action is generated, and c) open positive locking element and open frictional locking element when the internal combustion engine is stopped such that purely electric motor drive of the vehicle is provided.

First claim

What is claimed is:

1. A drive system for a hybrid vehicle, comprising:
an internal combustion engine;
an electric motor; and
a clutch device comprising a frictional locking element and a positive locking element connected in parallel with respect to the frictional locking element,
wherein the clutch device is configured to couple the internal combustion engine into the drive system and to be switched into at least the following states:
a) open positive locking element and closed frictional locking element when starting and/or synchronization of the internal combustion engine,
b) closed positive locking element and closed frictional locking element or closed positive locking element and open frictional locking element when the internal combustion engine is running and synchronized such that an internal combustion engine drive output action is generated, and
c) open positive locking element and open frictional locking element when the internal combustion engine is stopped such that purely electric motor drive of the vehicle is provided,
wherein the clutch device runs at least partially within a rotor of the electric motor.

2. The drive system as claimed in claim 1 , wherein the clutch device is of dry-running design.

3. The drive system as claimed in claim 2 , wherein the frictional locking element is formed with a first rotary clutch element and with a second rotary clutch element which are arranged coaxially with respect to one another and which are provided so as to be displaceable toward one another and away from one another, wherein the first rotary clutch element has an outer cone and the second rotary clutch element has an inner cone, which outer cone and inner cone are placed in contact with one another to transmit torque.

4. The drive system as claimed in claim 3 , further comprising:
a toothing provided on one of the first rotary clutch element and the second rotary clutch element; and
a pawl assigned rotationally conjointly to the respective other one of the first rotary clutch element and the second rotary clutch element, wherein the pawl is configured to engage with arresting action in the toothing to provide a positive locking between the first rotary clutch element and the second rotary clutch element or between the second rotary clutch element and a shaft that is configured to transmit torque of the internal combustion engine and the electric motor.

5. The drive system as claimed in claim 1 , wherein a part of the rotor of the electric motor is water-cooled.

6. The drive system as claimed in claim 5 , wherein the frictional locking element is formed with a first rotary clutch element and with a second rotary clutch element which are arranged coaxially with respect to one another and which are provided so as to be displaceable toward one another and away from one another, wherein the first rotary clutch element has an outer cone and the second rotary clutch element has an inner cone, which outer cone and inner cone are placed in contact with one another to transmit torque.

7. The drive system as claimed in claim 6 , further comprising:
a toothing provided on one of the first rotary clutch element and the second rotary clutch element; and
a pawl assigned rotationally conjointly to the respective other one of the first rotary clutch element and the second rotary clutch element, wherein the pawl is configured to engage with arresting action in the toothing to provide a positive locking between the first rotary clutch element and the second rotary clutch element or between the second rotary clutch element and a shaft that is configured to transmit torque of the internal combustion engine and the electric motor.

8. A method for driving the hybrid vehicle utilizing the drive system as claimed in claim 1 , the method comprising the acts of:
(a) driving the hybrid vehicle by the electric motor, with transmission of a torque of the electric motor;
(b) driving the hybrid vehicle by the electric motor and simultaneously starting the internal combustion engine, with transmission of the torque by frictional locking by the frictional locking element; and
(c) driving the hybrid vehicle by the electric motor and internal combustion engine, with transmission of the torque of the internal combustion engine by positive locking by the positive locking element.

9. The method as claimed in claim 8 , wherein act (b) further comprises performing an at least temporary increase in torque of the electric motor.

10. A drive system for a hybrid vehicle, comprising:
an internal combustion engine;
an electric motor; and
a clutch device comprising a frictional locking element and a positive locking element connected in parallel with respect to the frictional locking element,
wherein the clutch device is configured to couple the internal combustion engine into the drive system and to be switched into at least the following states:
a) open positive locking element and closed frictional locking element when starting and/or synchronization of the internal combustion engine,
b) closed positive locking element and closed frictional locking element or closed positive locking element and open frictional locking element when the internal combustion engine is running and synchronized such that an internal combustion engine drive output action is generated, and
c) open positive locking element and open frictional locking element when the internal combustion engine is stopped such that purely electric motor drive of the vehicle is provided,
wherein the frictional locking element is formed with a first rotary clutch element and with a second rotary clutch element which are arranged coaxially with respect to one another and which are provided so as to be displaceable toward one another and away from one another, wherein the first rotary clutch element has an outer cone and the second rotary clutch element has an inner cone, which outer cone and inner cone are placed in contact with one another to transmit torque.

11. The drive system as claimed in claim 10 , further comprising:
a toothing provided on one of the first rotary clutch element and the second rotary clutch element; and
a pawl assigned rotationally conjointly to the respective other one of the first rotary clutch element and the second rotary clutch element, wherein the pawl is configured to engage with arresting action in the toothing to provide a positive locking between the first rotary clutch element and the second rotary clutch element or between the second rotary clutch element and a shaft that is configured to transmit torque of the internal combustion engine and the electric motor.

12. The drive system as claimed in claim 11 , wherein the pawl is arranged to be displaceable axially parallel with respect to the first and second rotary clutch elements.

13. The drive system as claimed claim 10 , further comprising an actuator configured to press the first clutch element and the second clutch element against one another.

14. The drive system as claimed in claim 13 , wherein the actuator further pulls the first clutch element and the second clutch element apart from one another.

15. The drive system as claimed in claim 13 , wherein the actuator is one of an electromotive actuator and a hydraulic actuator.

16. The drive system as claimed in claim 10 , wherein a pawl engages with detent action in response to a defined force of the actuator or defined axial force of the first rotary clutch element or of the second rotary clutch element.

17. The drive system as claimed in claim 16 , further comprising a spring element which

Assignees

• Bayerische Motoren Werke Ag

Inventors

• Aringsmann Dirk
• Mooz Daniel
• Kalmbach Klaus

Classifications

• B60K6/48

  Parallel type · CPC title

• F16D11/14

  with clutching members movable only axially (F16D11/02, F16D11/08 take precedence) · CPC title

• F16D13/24

  with conical friction surfaces {cone clutches} · CPC title

• B60K6/387 Primary

  Actuated clutches, i.e. clutches engaged or disengaged by electric, hydraulic or mechanical actuating means · CPC title

• B60K2006/4825

  Electric machine connected or connectable to gearbox input shaft · CPC title