Image forming method and ink-jet recording apparatus

Patent metadata

Field	Value
Publication number	US-10569569-B2
Application number	US-201815937367-A
Country	US
Kind code	B2
Filing date	Mar 27, 2018
Priority date	Sep 29, 2017
Publication date	Feb 25, 2020
Grant date	Feb 25, 2020

Abstract

An image forming method uses an apparatus for forming an image on both recording media of fabric and recording paper. The image forming method includes: applying a treatment agent to the fabric, the treatment agent coagulating a water-based ink or increasing viscosity of the water-based ink; and discharging the water-based ink onto the fabric by an ink-jet system, the water-based ink being identical to a water-based ink used for forming the image on the recording paper.

First claim

What is claimed is:

1. An image forming method using an apparatus for forming an image on both recording media of fabric and recording paper, the image forming method comprising:
applying a treatment agent to the recording paper, wherein an application amount (T P ) of the treatment agent per unit area of the recording paper is 0 mg/cm 2 to 1.1 mg/cm 2 ;
discharging a water-based ink onto the recording paper by an ink-jet system;
applying the treatment agent to the fabric, the treatment agent coagulating the water-based ink or increasing viscosity of the water-based ink; and
discharging the water-based ink onto the fabric by an ink-jet system, the water-based ink being identical to the water-based ink used for forming the image on the recording paper;
wherein an application amount (T F ) of the treatment agent per unit area of the fabric is larger than an application amount (T P ) of the treatment agent per unit area of the recording paper;
a ratio (T P /I P ) of the application amount (T P ) of the treatment agent per unit area of the recording paper to a discharge amount (I P ) of the water-based ink per unit area of the recording paper is 0 to 0.92 and a total amount (I P +T P ) of the discharge amount and the application amount is less than 2.3 mg/cm 2 ; and
a ratio (T F /I F ) of the application amount (T F ) of the treatment agent per unit area of the fabric to the discharge amount (I F ) of the water-based ink per unit area of the fabric is larger than 3.1.

2. The image forming method according to claim 1 , wherein the water-based ink is a chromatic color ink.

3. The image forming method according to claim 2 , wherein the chromatic color ink contains at least one of a direct dye and an acid dye.

4. The image forming method according to claim 1 , wherein:
an application amount (T F ) of the treatment agent per unit area of the fabric is 5.0 mg/cm 2 to 48 mg/cm 2 .

5. The image forming method according to claim 1 , further comprising drying the treatment agent applied to the fabric, wherein:
the application of the treatment agent to the fabric, the drying of the treatment agent applied to the fabric, and the discharge of the water-based ink onto the fabric are carried out in this order; and
an application amount (T F ) of the treatment agent per unit area of the fabric is 5.0 mg/cm 2 to 48 mg/cm 2 .

6. The image forming method according to claim 1 , further comprising drying the treatment agent applied to the fabric, wherein:
the application of the treatment agent to the fabric, the discharge of the water-based ink onto the fabric, and the drying of the treatment agent applied to the fabric are carried out in this order; and
an application amount (T F ) of the treatment agent per unit area of the fabric is 5.0 mg/cm 2 to 34 mg/cm 2 .

7. The image forming method according to claim 1 , wherein the treatment agent contains a cationic substance.

8. The image forming method according to claim 7 , wherein a blending amount of the cationic substance to an entire amount of the treatment agent is 1% by weight to 15% by weight.

9. The image forming method according to claim 7 , wherein the cationic substance contains at least one of a cationic polymer and cationic inorganic fine particles.

10. The image forming method according to claim 9 , wherein the cationic polymer includes a urethane structure.

11. The image forming method according to claim 1 , further comprising drying the treatment agent applied to the fabric at a drying temperature of 100° C. to 250° C.

12. The image forming method according to claim 1 , further comprising drying the treatment agent applied to the fabric,
wherein in the drying of the treatment agent, an amount of the treatment agent in the fabric is decreased to be not more than 50% by weight of an application amount of the treatment agent to the fabric.

13. The image forming method according to claim 12 , wherein in the drying of the treatment agent, the amount of the treatment agent in the fabric is decreased to be not more than 30% by weight of the application amount of the treatment agent to the fabric.

14. The image forming method according to claim 1 , further comprising: drying the treatment agent applied to the fabric, and washing the fabric with water,
wherein the application of the treatment agent to the fabric, the drying of the treatment agent applied to the fabric, the discharge of the water-based ink onto the fabric, and the washing of the fabric are carried out in this order.

15. An ink-jet recording apparatus used for the image forming method as defined in claim 1 , the ink-jet recording apparatus comprising:
an ink set accommodating unit which accommodates an ink set including the water-based ink and the treatment agent;
an ink-jet head constructed to discharge the water-based ink onto the recording medium; and
a treatment agent applying mechanism constructed to apply the treatment agent to the recording medium.

16. An image forming method for forming an image on a recording medium, comprising:
preparing the recording medium which is fabric or recording paper; and
determining whether a first recording mode or a second recording mode is executed;
in the first recording mode, discharging a first discharge amount (I F ) of a water-based ink per unit area onto the fabric by an ink-jet system; and
in the second recording mode, discharging a second discharge amount (I P ) of the water-based ink per unit area onto the recording paper by the ink-jet system, the water-based ink being identical to the water-based ink in the first recording mode, wherein
the preparation of the recording medium includes:
selecting the fabric or the recording paper;
when the fabric is selected, applying a first application amount (T F ) of a treatment agent per unit area to the fabric, the treatment agent coagulating the water-based ink or increasing viscosity of the water-based ink;
when the recording paper is selected, selecting whether or not the treatment agent is applied to the recording paper; and
when the application of the treatment agent to the recording paper is selected, applying a second application amount (T P ) of the treatment agent per unit area to the recording paper, the second application amount (T P ) being smaller than the first application amount (T F ) wherein a ratio (T P /I P ) of the application amount (T P ) of the treatment agent per unit area of the recording paper to a discharge amount (I P ) of the water-based ink per unit area of the recording paper is 0 to 0.92 and a total amount (I P +T P ) of the discharge amount and the application amount is less than 2.3 mg/cm 2 ; and

a ratio (T F /I F ) of the application amount (T F ) of the treatment agent per unit area of the fabric to the discharge amount (I F ) of the water-based ink per unit area of the fabric is larger than 3.1.

17. The image forming method according to claim 16 , wherein when the fabric is selected in the selection of the fabric or the recording paper, the preparation of the recording medium further includes drying the treatment agent applied to the fabric.

18. The image forming method according to claim 16 , further comprising washing the fabric with water after discharging the water-based ink onto the fabric in the first recording mode.

Assignees

• Brother Ind Ltd

Inventors

• Taga Yasuhiro
• Yuhara Keisuke
• Maeda Mitsunori
• Ito Shinpei

Classifications

• B41J3/4078

  Printing on textile · CPC title

• B41M7/0018

  using ink-fixing material, e.g. mordant, precipitating agent, after printing, e.g. by ink-jet printing, coating or spraying · CPC title

• B41J11/0015 Primary

  for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing (selective coating B41J2/2114) · CPC title

• D06P5/30

  Ink jet printing · CPC title

• D06P5/002

  Locally enhancing dye affinity of a textile material by chemical means · CPC title