Multilayer foam sheet and interleaf sheet for glass plates

Patent metadata

Field	Value
Publication number	US-10569512-B2
Application number	US-201816140637-A
Country	US
Kind code	B2
Filing date	Sep 25, 2018
Priority date	Mar 5, 2014
Publication date	Feb 25, 2020
Grant date	Feb 25, 2020

Abstract

A multi-layer foam sheet with an apparent density of 30 to 300 kg/m3 and a thickness of 0.05 to 2 mm, including a foam layer containing a polyethylene-based resin, and an antistatic layer fusion-laminated by coextrusion on each of both sides of the foam layer. The antistatic layer has a basis weight of 1 to 10 g/m2 and contains a polyethylene-based resin, a polystyrene-based resin, a styrenic elastomer, and a polymeric antistatic agent, with the polystyrene-based resin being contained in the antistatic layer in an amount of 15 to 70% by weight.

First claim

The invention claimed is:

1. A multi-layer foam sheet with an apparent density of 30 to 300 kg/m 3 and a thickness of 0.05 to 2 mm, comprising a foam layer that comprises a polyethylene-based resin (A), and an antistatic layer that is fusion-laminated by coextrusion on each of both sides of the foam layer,
wherein the antistatic layer has a basis weight of 1 to 10 g/m 2 and contains a polyethylene-based resin (B), a polystyrene-based resin, a styrenic elastomer and a polymeric antistatic agent, with the polystyrene-based resin being present in an amount of 15 to 70% by weight based on the weight of the antistatic layer, wherein the polyethylene-based resin (B) forms a continuous phase, while the polystyrene-based resin and the polymeric antistatic agent separately form dispersed phases that are dispersed in the continuous phase, and
wherein the dispersed phases of the polystyrene-based resin extend in a plane direction of the multi-layer foam sheet.

2. The multi-layer foam sheet as recited in claim 1 , wherein the dispersed phases of the polystyrene-based resin include those which have an aspect ratio of 3 or more in a vertical cross-section of the multi-layer foam sheet.

3. The multi-layer foam sheet as recited in claim 1 , wherein the polystyrene-based resin has a melt flow rate of 5.0 to 15 g/10 min at a temperature 200° C. and a load of 5 kg and wherein the melt flow rate of the polystyrene-based resin is 0.5 to 1.5 times that of the polyethylene-based resin (B).

4. The multi-layer foam sheet as recited in claim 1 , wherein the polystyrene-based resin is present in an amount of 15 to 50% by weight based on the weight of the antistatic layer.

5. The multi-layer foam sheet as recited in claim 1 , wherein the styrenic elastomer is present in an amount of 2 to 20% by weight based on the weight of the antistatic layer.

6. The multi-layer foam sheet as recited in claim 1 , wherein the polymeric antistatic agent is present in an amount of 2 to 30% by weight based on the weight of the antistatic layer.

7. The multi-layer foam sheet as recited in claim 1 , wherein the polyethylene-based resin (A) contains low density polyethylene as a major component.

8. The multi-layer foam sheet as recited in claim 1 , wherein the polyethylene-based resin (B) contains low density polyethylene as a major component.

9. An interleaf sheet for glass plates comprising a multi-layer foam sheet as recited in claim 1 .

Assignees

• Jsp Corp

Inventors

• Aoki Takeshi
• Nishimoto Takashi
• FUJITA Mikidai
• Takeuchi Ryohei

Classifications

• B32B2270/00

  Resin or rubber layer containing a blend of at least two different polymers · CPC title

• B32B2250/03

  3 layers · CPC title

• B32B25/14

  comprising {synthetic rubber copolymers (B32B25/18 and B32B25/20 take precedence)} · CPC title

• C08L23/04

  Homopolymers or copolymers of ethene · CPC title

• C08J2323/06

  Polyethene · CPC title