Impact tool

Patent metadata

Field	Value
Publication number	US-10569405-B2
Application number	US-201515523354-A
Country	US
Kind code	B2
Filing date	Sep 29, 2015
Priority date	Oct 29, 2014
Publication date	Feb 25, 2020
Grant date	Feb 25, 2020

Abstract

Provided is an impact tool which can perform control in accordance with working situations. The impact tool converts a torque of a brushless motor into a striking force and applies it to a tip tool. The impact tool includes: a motor control unit which makes detection about whether the tip tool is pressed against an object during the rotation of the brushless motor; and a motor control unit which performs speed increase control for increasing the rotational speed of the brushless motor when a state of pressing the tip tool against the object has been detected continuously for a predetermined time.

First claim

The invention claimed is:

1. An impact tool comprising:
a pressing detection circuit that makes a detection about whether a tip tool is pressed against an object during rotation of a motor; and
a motor control circuit that performs speed increase control for increasing a rotational speed of the motor when a state of pressing the tip tool against the object has been detected continuously for a predetermined time; and
a target rotational speed setting interface that sets a target rotational speed for the motor according to an operator's operation, the target rotational speed being within a range of less than or equal to a maximum settable rotational speed,
wherein when the target rotational speed is set to the maximum settable rotational speed, the motor control circuit performs the speed increase control so that the rotational speed of the motor exceeds the maximum settable rotational speed, and
wherein when the target rotational speed is set to be less than the maximum settable rotational speed, the motor control circuit controls the rotational speed of the motor to be the set target rotational speed without performing the speed increase control.

2. The impact tool according to claim 1 , further comprising: a casing that holds the tip tool; and a handle that is gripped by a hand of an operator and moved in two distinct directions,
wherein the pressing detection circuit determines that the tip tool is pressed against the object when the handle is operated in a direction approaching the casing.

3. The impact tool according to claim 1 , further comprising:
a casing that holds the tip tool; and
a striking mechanism that is provided in the casing and converts a torque of the motor into a striking force,
wherein the striking mechanism comprises:
a piston that reciprocates by transmission of power of the motor;
a cylinder that reciprocally houses the piston;
an air chamber that is formed in the cylinder and generates a striking force using a reciprocating operation of the piston;
a striking element that is housed in the cylinder and applies a striking force generated by the air chamber to the tip tool;
an idle striking preventing hole that bores through the cylinder and communicates with the air chamber; and
a closing member that is provided movably in a direction along a central line of the cylinder, the closing member closes the idle striking preventing hole when the tip tool is pressed against the object, and opens the idle striking preventing hole when the tip tool is separate from the object, and

wherein the pressing detection circuit determines that the tip tool is pressed against the object when the closing member closes the idle striking preventing hole.

4. A impact tool comprising:
a pressing detection circuit that makes a detection about whether a tip tool is pressed against an object during rotation of a motor;
a motor control circuit that performs speed increase control for increasing a rotational speed of the motor when a state of pressing the tip tool against the object has been detected continuously for a predetermined time;
a torque transmission mechanism including a plurality of gears and shafts, the torque transmission mechanism that transmits the torque of the motor to the tip tool; and
a working mode switching mechanism including a mode switching dial and a plurality of gears, the working mode switching mechanism that switches from one of a rotating/striking mode and a striking mode to the other, the rotating/striking mode applying the striking force to the tip tool and transmitting the torque to the tip tool, the striking mode applying the striking force to the tip tool without transmitting the torque to the tip tool,
wherein the motor control circuit performs the speed increase control based on a detection result obtained by the pressing detection circuit when the striking mode is selected, and does not perform the speed increase control even when the detection result is received and obtained by the pressing detection circuit when the rotating/striking mode is selected.

5. The impact tool according to claim 1 ,
wherein when the target rotational speed setting interface sets a new target rotational speed during execution of the speed increase control, the motor control circuit finishes the speed increase control and controls the rotational speed of the motor based on the new target rotational speed.

6. The impact tool according to claim 3 ,
wherein the motor control circuit stops the rotation of the motor when the closing member opens the idle striking preventing hole continuously for a predetermined time.

Assignees

• Hitachi Koki Kk
• Koki Holdings Co Ltd

Inventors

• Kikuchi Atsuyuki

Classifications

• B25D16/00 Primary

  Portable percussive machines with superimposed rotation {, the rotational movement of the output shaft of a motor being modified to generate axial impacts on the tool bit (combined percussion and rotary drilling adapted for earth drilling E21B6/00)} · CPC title

• B25D11/04

  in which the tool bit or anvil is hit by an impulse member · CPC title

• B25D2250/201

  for speed, e.g. drilling or percussion speed · CPC title

• B25D2250/221

  Sensors · CPC title

• B25D2216/0023

  Tools having a percussion-and-rotation mode · CPC title