Final separator

Patent metadata

Field	Value
Publication number	US-10569205-B2
Application number	US-201515506471-A
Country	US
Kind code	B2
Filing date	Aug 26, 2015
Priority date	Aug 26, 2014
Publication date	Feb 25, 2020
Grant date	Feb 25, 2020

Abstract

A separator for a separator device, for example a final separator for a final separator device for separating water from a liquid such as oil and/or fuel, may include a filter body including at least one filter material through which the liquid can flow. The filter body may have a first side and a second side. A nanofibre layer may be disposed on the first side in at least one region. The nanofibre layer may be configured hydrophobic. According to an implementation, the nanofibre layer is treated to produce the hydrophobic property. The filter body may have a porosity on the first side that is smaller than on the second side.

First claim

The invention claimed is:

1. A water separator for a separator device, comprising;
a filter body for filtering a liquid, the filter body including at least one filter material;
the filter body having a first side and a second side facing away from the first side;
a nanofibre layer disposed on the first side in at least one region;
wherein the nanofibre layer is configured hydrophobic via a hydrophobic activating treatment;
a porosity of the filter body on the first side is smaller than on the second side;
wherein the porosity of the filter body increases from the first side towards the second side in a stepped transition at least in one region; and
wherein the filter body includes a plurality of filter particles disposed at least in the one region providing the stepped transition.

2. The separator according to claim 1 , wherein the filter body has an average size of body pores on the first side that is smaller than the average size of the body pores on the second side.

3. The separator according to claim 1 , wherein the at least one filter material includes a fibrous filter material.

4. The separator according to claim 1 , wherein the at least one filter material includes a cellulose-containing filter material.

5. The separator according to claim 1 , wherein the nanofibre layer has a lower porosity than that of the first side of the filter body.

6. The separator according to claim 5 , wherein the nanofibre layer has pores that are smaller than pores of the filter body.

7. The separator according to claim 1 , wherein the at least one filter material includes a plurality of fibres, and wherein a number of fibre ends of the plurality of fibres disposed on the first side is smaller than on the second side.

8. The separator according to claim 7 , wherein the first side is composed of a different filter material than the second side.

9. The separator according to claim 1 , wherein the at least one filter material on the first side includes a filament material.

10. The separator according to claim 1 , wherein the nanofibre layer is a plasma-activated hydrophobic nanofibre layer.

11. The separator according to claim 1 , further comprising a fluting.

12. A separator device for separating water from a liquid, comprising:
a housing including a fluid inlet and a fluid outlet; and
a final separator arranged in the housing and separating a raw side of the housing connected to the fluid inlet from a clean side of the housing connected to the fluid outlet, the final separator including:
a filter body for filtering the liquid, the filter body including at least one filter material, the filter body having a first side and a second side facing away from the first side;
a nanofibre layer disposed on the first side in at least one region;
wherein the nanofibre layer is configured hydrophobic via a hydrophobic activating treatment;
wherein the filter body has a porosity on the first side that is smaller than on the second side;
wherein the porosity of the filter body increases from the first side towards the second side in a stepped transition at least in one region; and
wherein the filter body includes a plurality of filter particles disposed at least in the one region providing the stepped transition.

13. A method for producing a final separator for a final separator device, comprising:
providing a filter body for filtering a liquid, the filter body including at least one filter material, the filter body having a first side and a second side facing away from the first side;
applying a nanofibre layer of nanofibres to the first side at least in one region;
treating the nanofibre layer via a hydrophobic activating treatment to produce a hydrophobic property;
wherein providing the filter body includes forming a lower porosity on the first side than on the second side such that a porosity of the filter body increases from the first side towards the second side in a stepped transition at least in one region; and
wherein providing the filter body includes disposing a plurality of filter particles in the filter body at least in the one region to provide the stepped transition.

14. The separator according to claim 1 , wherein the at least one filter material of the filter body includes a plurality of fibers each terminating at a free end, and wherein the free end of the plurality of fibers on the first side are softer and more rounded than the free end of the plurality of fibers on the second side.

15. The separator according to claim 1 , wherein the first side has a smoother surface than the second side.

16. The separator according to claim 1 , further comprising a cover layer disposed between the nanofibre layer and the first side.

17. The separator according to claim 1 , wherein the plurality of filter particles include at least one of carbon particles and activated charcoal particles.

18. The separator according to claim 11 , wherein the fluting is arranged on the filter body and extends transversely to a liquid through-flow direction.

Assignees

• Mahle Int Gmbh

Inventors

• Renz Birgit
• Koppi Peter
• Kollmann Mathias
• Santer Julia

Classifications

• F02M37/24

  characterised by water separating means · CPC title

• B01D2239/10

  Filtering material manufacturing · CPC title

• B01D2239/025

  comprising nanofibres · CPC title

• B01D2239/1216

  Pore size · CPC title

• B01D29/012

  Making filtering elements (making bag, cage, hose, tube, sleeve or like filtering elements B01D29/111) · CPC title