Lithium metal battery with hybrid electrolyte system

Patent metadata

Field	Value
Publication number	US-10566652-B2
Application number	US-201715677760-A
Country	US
Kind code	B2
Filing date	Aug 15, 2017
Priority date	Aug 15, 2017
Publication date	Feb 18, 2020
Grant date	Feb 18, 2020

Abstract

An electrochemical cell includes a negative electrode that contains lithium and an electrolyte system. In one variation, the electrolyte system includes a first liquid electrolyte, a solid-dendrite-blocking layer, and an interface layer. The solid dendrite-blocking layer is ionically conducting and electrically insulating. The dendrite-blocking layer includes a first component and a distinct second component. The dendrite-blocking layer has a shear modulus of greater than or equal to about 7.5 GPa at 23° C. The interface layer is configured to interface with a negative electrode including lithium metal on a first side and the dendrite blocking layer on a second opposite side. The interface layer includes a second liquid electrolyte, a gel polymer electrolyte, or a solid-state electrolyte. The dendrite-blocking layer is disposed between the first liquid electrolyte and the interface layer.

First claim

What is claimed is:

1. An electrolyte system for an electrochemical cell, the electrolyte system comprising:
a first liquid electrolyte comprising a non-aqueous organic solvent and configured to interface with a positive electrode;
a solid dendrite-blocking layer that is ionically conducting and electrically insulating and comprises a first component and a distinct second component, the dendrite-blocking layer having a shear modulus of greater than or equal to about 7.5 GPa at 23° C., the first component comprising a solid-state ceramic, glass, or glass-ceramic and the second component comprising a solid-state polymer, the solid-state polymer comprising polyethylene oxide; and
an interface layer configured to interface with a negative electrode comprising lithium metal on a first side of the interface layer and the dendrite-blocking layer on a second opposite side of the interface layer, the interface layer comprising a second liquid electrolyte, a gel polymer electrolyte, or a solid-state electrolyte, wherein the dendrite-blocking layer is disposed between the first liquid electrolyte and the interface layer.

2. The electrolyte system of claim 1 , the interface layer comprises the gel polymer electrolyte.

3. The electrolyte system of claim 1 , wherein the interface layer comprises the solid-state electrolyte.

4. The electrolyte system of claim 1 , further comprising a polymeric membrane disposed between the first liquid electrolyte and the dendrite-blocking layer.

5. The electrolyte system of claim 1 , wherein the dendrite-blocking layer has a composite structure comprising the first component and the second component.

6. The electrolyte system of claim 1 , wherein the dendrite-blocking layer is impermeable to the first liquid electrolyte.

7. The electrolyte system of claim 1 , wherein the dendrite-blocking layer has a laminate structure including one or more layers of the first component and one or more layers of the second component.

8. The electrolyte system of claim 1 , wherein the solid-state ceramic, glass, or glass-ceramic is selected from the group consisting of: lithium aluminum titanium phosphate, lithium lanthanum titanate, lithium lanthanum zirconium oxide, lithium phosphorous sulfide, and combinations thereof.

9. The electrolyte system of claim 1 , wherein the first component comprises the glass.

10. The electrolyte system of claim 9 , wherein the glass comprises a sulfide glass.

11. The electrolyte system of claim 10 , wherein the sulfide glass comprises lithium phosphorous sulfide.

12. An electrochemical cell comprising:
a positive electrode comprising a metal oxide;
a negative electrode comprising lithium; and
an electrolyte system comprising a solid dendrite-blocking layer that is electrically insulating, ionically-conductive, and has a shear modulus of greater than or equal to about 7.5 GPa at 23° C., the dendrite-blocking layer being disposed between the positive electrode and the negative electrode; the dendrite-blocking layer comprising a first component comprising a solid-state ceramic, glass, or glass-ceramic and a second component comprising a solid-state polymer comprising polyethylene oxide, a first liquid electrolyte disposed between the positive electrode and the dendrite-blocking layer, the first liquid electrolyte comprising a non-aqueous organic solvent; and an interface layer disposed between the negative electrode and the dendrite-blocking layer and configured to interface with the negative electrode and the dendrite-blocking layer, the interface layer comprising a second liquid electrolyte, a gel polymer electrolyte, or a solid-state electrolyte.

13. The electrochemical cell of claim 12 , wherein the interface layer comprises an ether-based electrolyte.

14. The electrochemical cell of claim 12 , wherein the first liquid electrolyte is in direct contact with the dendrite-blocking layer.

15. The electrochemical cell of claim 12 , wherein the dendrite-blocking layer has a composite structure comprising the first component and the second component.

16. The electrochemical cell of claim 12 , wherein the dendrite-blocking layer has a laminate structure including one or more layers of the first component and one or more layers of the second component.

17. The electrochemical cell of claim 12 , wherein the electrolyte system further comprises a polymeric membrane disposed between the first liquid electrolyte and the dendrite-blocking layer.

18. The electrochemical cell of claim 12 , wherein the metal oxide is selected from the group consisting of: lithium cobalt oxide, lithium manganese oxide, lithium nickel manganese spinel, lithium nickel cobalt aluminum oxide, lithium nickel cobalt manganese oxide, lithium iron phosphate, and combinations thereof.

19. The electrochemical cell of claim 12 , wherein the solid-state ceramic, glass, or glass ceramic is selected from the group consisting of: lithium aluminum titanium phosphate, lithium lanthanum titanate, lithium lanthanum zirconium oxide, lithium phosphorous sulfide, and combinations thereof.

20. The electrochemical cell of claim 12 , wherein the non-aqueous organic solvent is selected from the group consisting of: ethylene carbonate (EC), propylene carbonate (PC), butylene carbonate (BC), fluoroethylene carbonate (FEC), dimethyl carbonate (DMC), diethyl carbonate (DEC), ethylmethylcarbonate (EMC), and combinations thereof.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Dai Fang
• Yang Li
• Yersak Thomas A
• Salvador James R
• Cai Mei

Classifications

• H01M2300/0028

  characterised by the solvent · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M4/382

  Lithium (H01M4/405 takes precedence) · CPC title

• C08G65/08

  Saturated oxiranes · CPC title