Electrode active material, electrode for electricity storage device, electricity storage device, and method for producing electrode active material

Patent metadata

Field	Value
Publication number	US-10566625-B2
Application number	US-201815884925-A
Country	US
Kind code	B2
Filing date	Jan 31, 2018
Priority date	Mar 28, 2017
Publication date	Feb 18, 2020
Grant date	Feb 18, 2020

Abstract

An electricity storage device 20 includes a positive electrode 22, a negative electrode 23 containing a layered structure of an aromatic dicarboxylic acid metal salt as an electrode active material, and an ion conducting medium 27 capable of conducting carrier ions. The layered structure is formed by spray-drying a solution prepared by containing aromatic dicarboxylic acid anions and alkali metal cations by using a spray-drying apparatus.

First claim

What is claimed is:

1. An electrode active material for an electricity storage device, the electrode active material comprising:
a layered structure including an organic framework layer containing aromatic dicarboxylic acid anions, and an alkali metal element layer containing alkali metal element coordinated by oxygen atoms of the carboxy moieties in the organic framework layer to form a framework,
wherein the electrode active material is in the form of a hollow sphere structure surrounding aggregates of flakes of the layered structure.

2. The electrode active material according to claim 1 , wherein the flakes of the layered structure extend irregularly toward the outer side of the hollow sphere structure from the center of the hollow sphere structure.

3. The electrode active material according to claim 1 , wherein the hollow sphere structure has a diameter of 10 μm or less.

4. The electrode active material according to claim 1 , wherein the layered structure has at least at least one of the structures represented by formulas (1) to (3):

wherein a represents an integer of 1 to 5, b represents an integer of 0 to 3, and these aromatic compounds of formulas (1) to (3) may have a substituent or a heteroatom in the structure thereof; and A represents an alkali metal.

5. The electrode active material according to claim 1 , wherein the layered structure contains cations of at least one alkali metal selected from the group consisting of lithium, sodium, and potassium.

6. An electrode for an electricity storage device, comprising the electrode active material according to claim 1 .

7. The electrode according to claim 6 , the electrode exhibiting an X-ray diffraction profile satisfying at least one of the following (1) to (5):
(1) the peak intensity ratio P(300)/P(111) of the peak intensity P(300) of the (300) plane to the peak intensity P(111) of the (111) plane is 2.0 or more;
(2) the peak intensity ratio P(300)/P(011) of the peak intensity P(300) of the (300) plane to the peak intensity P(011) of the (011) plane is 2.0 or more;
(3) the peak intensity ratio P(100)/P(111) of the peak intensity P(100) of the (100) plane to the peak intensity P(111) of the (111) plane is 6.0 or more;
(4) the peak intensity ratio P(100)/P(011) of the peak intensity P(100) of the (100) plane to the peak intensity P(011) of the (011) plane is 5.0 or more; and
(5) the peak intensity ratio P(100)/P(300) of the peak intensity P(100) of the (100) plane to the peak intensity P(300) of the (300) plane is 1.5 or more.

8. An electricity storage device comprising:
a negative electrode being the electrode according to claim 6 ;
a positive electrode containing a positive electrode active material; and
an ion conducting medium disposed between the positive electrode and the negative electrode, the ion conducting medium capable of conducting carrier ions.

9. The electricity storage device according to claim 8 , wherein the positive electrode contains as the positive electrode active material at least one selected from the group consisting of transition metal composite oxides containing lithium and active carbons having a specific surface area of 1000 m 2 /g or more.

10. A method for producing an electrode active material for an electricity storage device, the method comprising:
spray-drying a solution prepared by containing aromatic dicarboxylic acid anions and alkali metal cations by using a spray-drying apparatus, thereby depositing an electrode active material including a layered structure including an organic framework layer containing the aromatic dicarboxylic acid anions and an alkali metal element layer containing alkali metal element coordinated by oxygen atoms of the carboxy moieties in the organic framework layer to form a framework, the electrode active material being in the form of a hollow sphere structure surrounding aggregates of flakes of the layered structure.

11. The method for producing an electrode active material according to claim 10 , wherein the mole ratio of the alkali metal cations to the aromatic dicarboxylic acid anions is 2.2 or more in the solution prepared in the step of depositing.

12. The method for producing an electrode active material according to claim 10 , wherein the concentration of the aromatic dicarboxylic acid anions is 0.1 mol/L or more in the solution prepared in the step of depositing.

13. The method for producing an electrode active material according to claim 10 , wherein the aromatic dicarboxylic acid anions have one selected from the group consisting of a benzene ring, a naphthalene ring, a biphenyl ring, and organic skeletons extended from the naphthalene skeleton or the biphenyl skeleton.

14. The method for producing an electrode active material according to claim 10 , wherein the alkali metal cations in the solution prepared are cations of at least one alkali metal selected from the group consisting of lithium, sodium, and potassium.

Assignees

• Toyota Chuo Kenkyusho Kk

Inventors

• Hasegawa Masaki
• Ogihara Nobuhiro

Classifications

• H01M4/13

  Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof · CPC title

• H01M4/624

  Electric conductive fillers · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M2004/027

  Negative electrodes · CPC title

• H01M10/054

  Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium · CPC title