Method for manufacturing image bearing unit and method for manufacturing cartridge

Patent metadata

Field	Value
Publication number	US-10564597-B2
Application number	US-201916367722-A
Country	US
Kind code	B2
Filing date	Mar 28, 2019
Priority date	Mar 30, 2018
Publication date	Feb 18, 2020
Grant date	Feb 18, 2020

Abstract

A manufacturing method includes a dividing step for dividing a supporting member into a first divided portion including a fixed portion to a frame and a second divided portion including a second engaged portion, a divided-portion detaching step for detaching the second divided portion from the frame, and a separating step for detaching an engaging portion from a first engaged portion and separating a developing unit from the frame.

First claim

What is claimed is:

1. A manufacturing method for manufacturing an image bearing unit from a material unit,
the material unit including:
an image bearing member;
a frame including a first engaged portion;
a supporting member including a fixed portion fixed to the frame, the supporting member including a bearing portion that supports the image bearing member, the supporting member including a second engaged portion opposed to the first engaged portion, and the image bearing member being supported by the bearing portion rotatably around an axis; and
a developing unit including an engaging portion, the engaging portion engaging with the first engaged portion and the second engaged portion such that the developing unit being swingably coupled to the frame,

the manufacturing method comprising:
a dividing step of dividing the supporting member into a first divided portion including the fixed portion and a second divided portion including the second engaged portion;
a divided-portion detaching step of detaching the second divided portion from the frame; and
a separating step of detaching the engaging portion from the first engaged portion and separating the developing unit from the frame.

2. The manufacturing method according to claim 1 , wherein
the supporting member includes a combined portion combined to the frame by a fastening member; and
the supporting member is divided into the first divided portion and the second divided portion in the dividing step so that the second divided portion includes the combined portion.

3. The manufacturing method according to claim 2 , wherein the combined portion is located between the bearing portion and the second engaged portion when viewed in a direction of the axis.

4. The manufacturing method according to claim 1 , wherein
the first divided portion includes the bearing portion, and
the fixed portion is a portion bonded to the frame around the bearing portion.

5. The manufacturing method according to claim 4 , wherein the frame and the supporting member are formed of a styrene-based resin composition and bonded by a terpene-based solvent.

6. A manufacturing method for manufacturing a cartridge detachably attachable to an apparatus main body of an image forming apparatus, the manufacturing method comprising:
a manufacturing step of manufacturing the image bearing unit according to the manufacturing method for manufacturing the image bearing unit according to claim 1 ;
an attaching step of attaching the developing unit or a new developing unit different from the developing unit to the first engaged portion; and
a divided-portion attaching step of attaching the second divided portion to the frame.

7. The manufacturing method according to claim 6 , wherein the second divided portion includes a contact portion that is in contact with the frame to restrict movement of the second divided portion with respect to the frame in a direction orthogonal to the axis direction.

8. The manufacturing method according to claim 6 , further comprising:
a second separating step of detaching the image bearing member from the bearing portion and separating the image bearing member from the frame; and
a second attaching step of attaching the image bearing member or a new image bearing member different from the image bearing member to the bearing portion.

9. A manufacturing method for manufacturing a cartridge detachably attachable to an apparatus main body of an image forming apparatus, the manufacturing method comprising:
a manufacturing step of manufacturing an image bearing unit according to the manufacturing method for manufacturing the image bearing unit according to claim 1 ;
an attaching step of attaching the developing unit or a new developing unit different from the developing unit to the first engaged portion, wherein
a unit holding member that prevents detachment of the developing unit from the first engaged portion is attached to the frame.

10. The manufacturing method according to claim 9 , further comprising:
a second separating step of detaching the image bearing member from the bearing portion and separating the image bearing member from the frame; and
a second attaching step of attaching the image bearing member or a new image bearing member different from the image bearing member to the bearing portion.

Assignees

• Canon Kk

Inventors

• Numata Tetsuya
• Murakami Ryuta
• Makiguchi Daisuke
• Matsumaru Naoki
• Horikawa Tadashi

Classifications

• G03G15/0894

  Reconditioning of the developer unit, i.e. reusing or recycling parts of the unit, e.g. resealing of the unit before refilling with toner · CPC title

• G03G21/1814

  Details of parts of process cartridge, e.g. for charging, transfer, cleaning, developing (G03G21/1835 takes precedence) · CPC title

• G03G21/181 Primary

  Manufacturing or assembling, recycling, reuse, transportation, packaging or storage · CPC title

• G03G21/1842

  for guiding and mounting the process cartridge, positioning, alignment, locks (G03G21/1864 and G03G21/1871 take precedence) · CPC title

• G03G21/0011

  using a blade; Details of cleaning blades, e.g. blade shape, layer forming · CPC title