Image forming apparatus

Patent metadata

Field	Value
Publication number	US-10564590-B2
Application number	US-201816223378-A
Country	US
Kind code	B2
Filing date	Dec 18, 2018
Priority date	Dec 27, 2017
Publication date	Feb 18, 2020
Grant date	Feb 18, 2020

Abstract

A cleaning blade, which is to be brought into contact with a surface of a photosensitive drum, satisfies the following condition. First, the cleaning blade having a free length of 8 mm is brought into contact with an opposed object for measurement having a plurality of measurement recesses each having a partially spherical shape with a depth of 0.7 μm and a radius of 15 μm on a surface so that a linear pressure is 0.196 N/cm and 0.490 N/cm, and a contact angle with respect to the opposed object for measurement is 25°. In this case, a contact width of the cleaning blade in each of the measurement recesses is 4 μm or more and 8 μm or less when the linear pressure is 0.196 N/cm and is 4 μm or more and 13.5 μm or less when the linear pressure is 0.490 N/cm.

First claim

What is claimed is:

1. An image forming apparatus comprising:
an image bearing member configured to rotate while bearing a toner image; and
a cleaning blade, which is to be brought into contact with a surface of the image bearing member, and is configured to clean the image bearing member,
wherein the surface of the image bearing member which is brought into contact with the cleaning blade has a ten-point average roughness Rz of 0.2 μm or more and 5.0 μm or less,
wherein the cleaning blade includes a rubber member, a distal end portion of the cleaning blade, which is to be brought into contact with the image bearing member, having a hardness higher than a hardness of a base portion, a contact force per unit length in a longitudinal direction of the cleaning blade with respect to the surface of the image bearing member being 0.196 N/cm or more and 0.490 N/cm or less, and
wherein when the cleaning blade is brought into contact with an opposed object for measurement having a plurality of measurement recesses each having a partially spherical shape with a depth of 0.7 μm and a radius of 15 μm on a surface under the condition that a contact angle of the cleaning blade with respect to the opposed object for measurement is 25° and a free length of the cleaning blade is 8 mm, a contact width in a direction perpendicular to the longitudinal direction of the cleaning blade between the cleaning blade and the opposed object for measurement in each of the measurement recesses is 4 μm or more and 8 μm or less when the contact force per unit length in the longitudinal direction of the cleaning blade is 0.196 N/cm, and is 4 μm or more and 13.5 μm or less when the contact force per unit length in the longitudinal direction of the cleaning blade is 0.490 N/cm.

2. An image forming apparatus according to claim 1 , wherein W/a obtained by dividing the contact force per unit length in the longitudinal direction of the cleaning blade by an imaginary inroad amount of the cleaning blade with respect to the image bearing member is 0.196 N/cm/mm or more and 0.441 N/cm/mm or less.

3. An image forming apparatus according to claim 1 ,
wherein, when a surface of the cleaning blade extending in the longitudinal direction and a free length direction is defined as a first surface, and a surface of the cleaning blade extending in the longitudinal direction and a thickness direction is defined as a second surface, a position of 30 μm from a contact edge at which the cleaning blade is brought into contact with the surface of the image bearing member and a center of the free length are set to measurement points on the first surface, and a position of 30 μm from the contact edge and a center of a thickness are set to measurement points on the second surface,
wherein a difference in indentation elastic modulus at the two measurement points on the first surface is 0.5 MPa or more and 10.0 MPa or less, or
wherein a difference in indentation elastic modulus at the two measurement points on the second surface is 0.5 MPa or more and 10.0 MPa or less.

4. An image forming apparatus according to claim 1 , wherein, when the image bearing member is subjected to a hardness test through use of a Vickers quadrangular pyramid diamond indenter under an environment having a temperature of 25° C. and a relative humidity of 50%, and the Vickers quadrangular pyramid diamond indenter is pressed into the image bearing member at a maximum load of 6 mN, a universal hardness is 150 N/mm 2 or more and 220 N/mm 2 or less, and an elastic deformation rate We is 40% or more and 65% or less.

5. An image forming apparatus according to claim 1 , wherein the cleaning blade is made of a urethane rubber.

6. An image forming apparatus according to claim 1 , wherein the surface of the image bearing member which is brought into contact with the cleaning blade is subjected to mechanical abrasion.

7. An image forming apparatus according to claim 1 , wherein the image bearing member comprises a photosensitive member.

8. An image forming apparatus according to claim 1 , wherein the image bearing member comprises an intermediate transfer member to which the toner image formed on a photosensitive member is transferred.

9. A method of manufacturing an image forming apparatus including an image bearing member configured to rotate while bearing a toner image, and a cleaning blade, which is brought into contact with a surface of the image bearing member, configured to clean the image bearing member, comprising:
a step of subjecting the surface of the image bearing member to mechanical abrasion;
a step of setting a hardness of a distal end portion of the cleaning blade, which is brought into contact with the image bearing member, to be higher than a hardness of a base portion of the cleaning blade in such a manner that when the cleaning blade is brought into contact with an opposed object for measurement having a plurality of measurement recesses each having a partially spherical shape with a depth of 0.7 μm and a radius of 15 μm on a surface under the condition that a contact angle of the cleaning blade with respect to the opposed object for measurement is 25° and a free length of the cleaning blade is 8 mm, a contact width in a direction perpendicular to the longitudinal direction of the cleaning blade between the cleaning blade and the opposed object for measurement in each of the measurement recesses is 4 μm or more and 8 μm or less when a contact force per unit length in a longitudinal direction of the cleaning blade is 0.196 N/cm and 4 μm or more and 13.5 μm or less when the contact force per unit length in the longitudinal direction of the cleaning blade is 0.490 N/cm; and
a step of mounting the cleaning blade so that the contact force per unit length in the longitudinal direction of the cleaning blade with respect to the surface of the image bearing member is 0.196 N/cm or more and 0.490 N/cm or less.

10. A method of manufacturing an image forming apparatus according to claim 9 , wherein the surface of the image bearing member has a ten-point average roughness Rz of 0.2 μm or more and 5.0 μm or less after the step of subjecting the surface of the image bearing member to mechanical abrasion.

Assignees

• Canon Kk

Inventors

• Hirota Shingo

Classifications

• G03G21/0017 Primary

  Details relating to the internal structure or chemical composition of the blades · CPC title

• G03G21/0029

  Details relating to the blade support · CPC title

• G03G21/0011

  using a blade; Details of cleaning blades, e.g. blade shape, layer forming · CPC title