Position determining sensor unit

Patent metadata

Field	Value
Publication number	US-10564005-B2
Application number	US-201715449505-A
Country	US
Kind code	B2
Filing date	Mar 3, 2017
Priority date	Mar 3, 2016
Publication date	Feb 18, 2020
Grant date	Feb 18, 2020

Abstract

A position determining sensor unit having a number of sensors arranged at predetermined positions along a path, and a transducer. The transducer has a first end which is moveable at least along the entire path, and a length running parallel to the path. Each sensor has a first supply voltage connection, a second supply voltage connection and a switching output, and wherein the switching output is switched into an On-state or an Off-state as a function of the threshold value of a sensor signal being exceeded or undershot. The supply voltage connection of each sensor is connected to a supply voltage, and a first sensor is arranged at a beginning of the path and a last sensor is arranged at an end of the path so that the second supply voltage connection of the first sensor is connected to a reference potential and the first sensor has a power consumption.

First claim

What is claimed is:

1. A position determining sensor comprising:
a current measuring unit;
a plurality of sensors arranged at predetermined intervals at positions along a path, each of the plurality of sensors comprises a first supply voltage connection, a second supply voltage connection, and a switching output; and
a transducer that has a first end, which is at least movable along an entire path and a length extending from the first end in parallel to the path,
wherein a switching output is switched into an On-state or an Off-state as a function of a sensor signal exceeding or falling below a threshold value,
wherein the first supply voltage connection of each of the plurality of sensors is connected to a supply voltage,
wherein a first sensor of the plurality of sensors is arranged at a beginning of the path and a last sensor of the plurality of sensors is arranged at an end of the path,
wherein a second supply voltage connection of the first sensor of the plurality of sensors is connected to a reference potential, and the first sensor of the plurality of sensors has a power consumption,
wherein the first sensor of the plurality of sensors is always in a switched-on state when the position determining sensor is in operation,
wherein the second supply voltage connection of each further sensor of the plurality of sensors is connected to the switching output of a preceding sensor of the each further sensor of the plurality of sensors,
wherein a respective further sensor of the plurality of sensors is adapted to be switched on or off via the switching output of the preceding sensor,
wherein the respective further sensor of the plurality of sensors has a power consumption in a switched-on state,
wherein the current measuring unit is arranged before the first supply voltage connection of the first sensor of the plurality of sensors or before the second supply voltage connection of the first sensor of the plurality of sensors,
wherein the power consumption of all switched-on sensors contribute to an aggregate current measured via the current measuring unit, and
wherein the aggregate current is a multiple of the power consumption and is proportional to a position of the first end of the transducer.

2. The position determining sensor unit according to claim 1 , wherein the On-state of the switching output of each of the plurality of sensors is switched when a first threshold value is exceeded,
wherein the Off-state of the switching output of each of the plurality of sensors is switched when the first threshold value falls short,
wherein the length of the transducer extends from the first end at least up to the first sensor of the plurality of sensors,
wherein a position of the first end of the transducer in a region of the position of the m-th sensor, m being an integer greater than zero, corresponds to an aggregate current:
I sum=( m +1)* I sup, and

wherein Isum is the aggregate current and Isup is the power consumption.

3. The position determining sensor unit according to claim 1 , wherein, for increasing the accuracy of the position determination, each of the plurality of sensors has at least a first threshold value and a second threshold value,
wherein the length of the transducer extends from the first end to at least the first sensor of the plurality of sensors,
wherein the second threshold value is less than the first threshold value, wherein the On-state of the switching output of each of the plurality of sensors is switched when the first threshold value is exceeded,
wherein the Off-state of the switching output of each of the plurality of sensors is switched when the second threshold value falls short, wherein the On-state of the switching output of each of the plurality of sensors is pulse-width-modulated for sensor signals lying between the second threshold value and the first threshold value,
wherein a duty cycle of the pulse width modulation is proportional to the sensor signals, wherein the power consumption of a sensor connected to the pulse-width-modulated switching output is proportional to the duty cycle and less than the power consumption in the On-state,
wherein a position of the first end of the transducer in the region of the position Pm of the m-th sensor Sm corresponds to an aggregate current:
I sum= I/I sup+ I pwm, and

wherein Ipwm is a power consumption of a sensor connected to the pulse-width-modulated switching output.

4. The Position determining sensor unit according to claim 1 , wherein the Off-state of the switching output of each of the plurality of sensors is switched when a first threshold value is exceeded,
wherein the On-state of the switching output of each of the plurality of sensors is switched when the first threshold value is undershot,
wherein the transducer extends from the first end at least along a partial region of the path in the direction of the last of the plurality of sensors, and
wherein a position of the first end of the transducer in the region of the position of an m-th sensor corresponds to an aggregate current:
I sum= m*I sup.

5. The position determining sensor unit according to claim 1 , wherein, in order to increase an accuracy of the position determination, each of the plurality of sensors has at least a first threshold value and a second threshold value,
wherein the transducer extends from the first end at least along a partial region of the path in the direction of the last of the plurality of sensors, wherein the second threshold value is less than the first threshold value, wherein the Off-state of the switching output of each of the plurality of sensors is switched when the first threshold value is exceeded,
wherein the On-state of the switching output of each of the plurality of sensors is switched when the second threshold value falls short, wherein the Off-state of the switching output of each of the plurality of sensors is pulse-width-modulated for sensor signals lying between the first threshold value and the second threshold value, wherein a duty cycle of the pulse width modulation is inversely proportional to the sensor signals,
wherein the power consumption of a sensor connected to the pulse-width-modulated switching output is proportional to the duty cycle and less than the power consumption in the On-state, and
wherein a position of the first end of the transducer in the region of the position of the m-th sensor corresponds to an aggregate current:
I sum=( m −1)* I sup+ I pwm.

6. The position determining sensor unit according to claim 1 , wherein the power consumption of the plurality of sensors has a mutual variance of at most 10%.

7. The position determining sensor unit according to claim 1 , wherein the power consumption of each of the plurality of sensors is stabilized or trimmed.

8. The position determining sensor unit according to claim 1 , wherein the intervals between each of the plurality of sensors are substantially identical.

9. The position determining sensor unit according to claim 1 , wherein the first end of the transducer is designed as a tip or as an edge.

10. The position determining sensor unit according to claim 1 , wherein a distance of the transducer from a path along the entire length of the transducer is constant or at least increases in the region of the first end.

11. The position determining sensor unit according to claim 1 , wherein the plurality of sensors are magnetic field sensors.

12. The position determining sensor unit according to claim 1 , wherein the plurality of sensors are Hall sensors with laterally or vertically measuring Hall plates.

13. The position determining sensor unit according t

Assignees

• TDK—Micronas GmbH
• Tdk Micronas Gmbh

Inventors

• Franke Joerg
• Heberle Klaus

Classifications

• G01D5/145 Primary

  influenced by the relative movement between the Hall device and magnetic fields (see G01R33/06) · CPC title

• G01D5/2515 Primary

  with magnetically controlled switches, e.g. by movement of a magnet · CPC title