Exhaust heat recovery unit

Patent metadata

Field	Value
Publication number	US-10563558-B2
Application number	US-201815950329-A
Country	US
Kind code	B2
Filing date	Apr 11, 2018
Priority date	Apr 18, 2017
Publication date	Feb 18, 2020
Grant date	Feb 18, 2020

Abstract

An exhaust heat recovery unit that includes: a lead-in pipe that leads a heat medium from outside an exhaust pipe, via an inlet portion of an heat exchanger, into the heat exchanger; a lead-out pipe that leads the heat medium out from the heat exchanger, via an outlet portion of the heat exchanger, outside the exhaust pipe; and a pair of seal members that seal a space between the inlet portion and the lead-in pipe and a space between the outlet portion and the lead-out pipe, with at least one of the pair of seal members including an O-ring disposed in a position in which the at least one of the pair of seal members does not contact exhaust gas flowing through the exhaust pipe and in which the at least one of the pair of seal members contacts the heat medium.

First claim

What is claimed is:

1. An exhaust heat recovery unit comprising:
a heat exchanger provided inside an exhaust pipe through which exhaust gas flows, the heat exchanger exchanging heat between the exhaust gas and a heat medium;
a pair of open portions that include an inlet portion and an outlet portion, the inlet portion being formed in the heat exchanger and being configured to lead the heat medium into the heat exchanger, and the outlet portion being formed in the heat exchanger and being configured to lead the heat medium out from the heat exchanger;
a lead-in pipe that is connected to the inlet portion and leads the heat medium from outside the exhaust pipe, via the inlet portion, into the heat exchanger;
a lead-out pipe that is connected to the outlet portion and leads the heat medium out from the heat exchanger, via the outlet portion, outside the exhaust pipe; and
a pair of seal members that seal a space between the inlet portion and the lead-in pipe and a space between the outlet portion and the lead-out pipe, with at least one seal member of the pair of seal members including an O-ring disposed in a position in which the at least one seal member of the pair of seal members does not contact the exhaust gas flowing through the exhaust pipe and in which the at least one seal member of the pair of seal members contacts the heat medium.

2. The exhaust heat recovery unit according to claim 1 , wherein
each seal member of the pair of seal members includes the O-ring,
the lead-in pipe and the lead-out pipe are respectively inserted into the pair of open portions, and
each O-ring is disposed on inner sides of the pair of open portions and respectively seals spaces between outer surfaces of the lead-in pipe and the lead-out pipe and inner surfaces of the pair of open portions.

3. The exhaust heat recovery unit according to claim 2 , wherein
the pair of open portions project outward in a radial direction of the exhaust pipe, and
each O-ring respectively seals the spaces between the outer surfaces of the lead-in pipe and the lead-out pipe and the inner surfaces of the pair of open portions on a radial direction outer side of the exhaust pipe.

4. The exhaust heat recovery unit according to claim 1 , further comprising a buffer that is disposed on a periphery of the heat exchanger around a flow direction of the exhaust gas, seals a space between the heat exchanger and the exhaust pipe, and provides a buffer between the heat exchanger and the exhaust pipe.

5. The exhaust heat recovery unit according to claim 1 , further comprising a buffer that has a shape of a frame surrounding the inlet portion and the outlet portion in a plan view at an upper surface of the heat exchanger, seals a space between the heat exchanger and the exhaust pipe, and provides a buffer between the heat exchanger and the exhaust pipe.

6. The exhaust heat recovery unit according to claim 1 , wherein
each seal member of the pair of seal members includes the O-ring,
the pair of open portions are respectively inserted into the lead-in pipe and the lead-out pipe,
each O-ring is respectively disposed on inner sides of the lead-in pipe and the lead-out pipe and respectively seals spaces between inner surfaces of the lead-in pipe and the lead-out pipe and outer surfaces of the pair of open portions, and
the exhaust heat recovery unit further comprises gas seals disposed on an upstream side and a downstream side of the O-rings in a gas flow direction.

7. The exhaust heat recovery unit according to claim 6 , wherein
the pair of open portions project outward in a radial direction of the exhaust pipe, and
the O-rings seal the spaces between the inner surfaces of the lead-in pipe and the lead-out pipe and the outer surfaces of the pair of open portions on a radial direction outer side of the exhaust pipe.

8. The exhaust heat recovery unit according to claim 1 , wherein the heat exchanger and the pair of open portions are integrally formed of silicon carbide.

9. The exhaust heat recovery unit according to claim 1 , wherein the heat medium is a coolant.

Assignees

• Murata Toshio
• Shimpo Yoshikazu
• Koga Yoshihiro
• Toyota Motor Co Ltd
• Ibiden Co Ltd

Inventors

• Murata Toshio
• Shimpo Yoshikazu
• Koga Yoshihiro

Classifications

• F01N3/0205

  using heat exchangers · CPC title

• F28F9/0248

  Arrangements for sealing connectors to header boxes · CPC title

• F01N2240/02

  a heat exchanger · CPC title

• F01N3/04

  using liquids · CPC title

• F28F11/02

  using obturating elements, e.g. washers, inserted and operated independently of each other (F28F11/06 takes precedence) · CPC title