Arrangement for controlling a work machine

Patent metadata

Field	Value
Publication number	US-10563376-B2
Application number	US-201415518505-A
Country	US
Kind code	B2
Filing date	Oct 13, 2014
Priority date	Oct 13, 2014
Publication date	Feb 18, 2020
Grant date	Feb 18, 2020

Abstract

A method for controlling loading material to a bucket of a work machine from a stack of material is disclosed. The method includes the steps: of selecting a control profile to be used as a basic control profile including indications for positions of at least one of the bucket and the boom of the work machine as a function of a distance traveled by the work machine with reference to a reference location; obtaining information of a distance traveled by the work machine while loading material to the bucket; examining at least one condition regarding the work machine during loading; and determining, on the basis of the examined condition, whether another position than indicated by the selected control profile is to be used for at least one of the bucket and the boom.

First claim

The invention claimed is:

1. A method for controlling loading material to a bucket of a work machine from a stack of material, the method comprising:
a) selecting a bucket control profile from a set of bucket control profiles to be used as a basic bucket control profile including indications for positions of the bucket of the work machine as a function of a distance travelled by the work machine with reference to a reference location;
b) selecting a boom control profile from a set of boom control profiles to be used as a basic boom control profile including indications for positions of a boom of the work machine as a function of the distance travelled by the work machine with reference to the reference location;
c) obtaining information of a distance travelled by the work machine with reference to the reference location while loading material to the bucket;
d) comparing, at intervals of the distance travelled by the work machine, the position of at least one of the bucket and the boom with the position indicated in the selected bucket control profile and the selected boom control profile;
e) examining at least one condition regarding the work machine during loading;
f) determining, on a basis of the comparison and the examined condition, whether another control profile is to be selected for the bucket or the boom or both; and
g) if so, selecting another control profile for the bucket or the boom or both.

2. The method according to claim 1 , further comprising driving the work machine towards the stack of material before initiating step c) and setting the reference location to correspond with a location of the work machine.

3. The method according to claim 1 , wherein the basic bucket control profile and the basic boom control profile are selected on a basis of a type of the material to be loaded.

4. The method according to claim 1 , wherein hierarchies are defined for profiles in the set of the bucket control profiles and the set of boom control profiles, wherein one or more control profiles exist at least above or below the basic bucket control profile and the basic boom control profile in the hierarchies, further wherein the method further comprises selecting a control profile, which is a control profile either above or below the basic bucket control profile and the basic boom control profile in the hierarchies.

5. The method according to claim 1 , wherein the at least one condition regarding the work machine is at least one of:
a speed of the work machine;
a difference in the speed of two or more wheels of the work machine;
slippage of one or more wheels of the work machine; and
the bucket is unable to move to a position indicated by the bucket control profile.

6. The method according to claim 5 , further comprising one or more of the following:
stopping the work machine from moving forward, wherein a position of the bucket above the position indicated by the bucket control profile is selected for the bucket until the work machine starts to move forward or until no more bucket positions above a current position of the bucket exists;
slowing the speed of the work machine to below a first threshold, wherein a higher position above the position indicated by the bucket control profile is selected for the bucket;
when at least one wheel slips, a position of the boom above the position indicated by the boom control profile is selected for the boom and a position below the position indicated by the bucket control profile is selected for the bucket;
when the speed of the work machine exceeds a second threshold, a lower position of the bucket below the position indicated by the bucket control profile is selected for the bucket; and
when the bucket does not rise to the position indicated by the selected control profile, a position of the boom below the position indicated by the boom control profile is selected for the boom.

7. The method according to claim 1 , wherein the basic control profile is formed by performing a teaching drive with the work machine, and storing information on locations of the bucket or the boom or both at different distances to the basic bucket control profile and the basic boom control profile.

8. The method according to claim 1 , wherein the basic bucket control profile and the boom control profile are formed by programming steps executed in a computer.

9. The method according to claim 1 , wherein at least a part of the bucket control profile and the boom control profile of the set of bucket control profiles and the set of boom control profiles have a form similar to the form of the basic bucket control profile and the basic boom control profile.

10. The method according to claim 9 , wherein the set of bucket control profiles and the set of boom control profiles are formed from the basic bucket control profile and the basic boom control profile by adding or subtracting an offset value to or from the values of the basic bucket control profile and the basic boom control profile.

11. The method according to claim 1 , wherein
bucket control profiles above the basic bucket control profile indicate bucket positions, which are higher than the bucket position indicated by the basic bucket control profile at the distance travelled by the work machine from the reference location,
bucket control profiles below the basic bucket control profile indicate bucket positions, which are lower than the bucket position indicated by the basic bucket control profile at the distance travelled by the work machine from the reference location,
boom control profiles above the basic boom control profile indicate boom positions, which are higher than the boom position indicated by the basic boom control profile at the distance travelled by the work machine from the reference location, and
boom control profiles below the basic boom control profile indicate boom positions, which are lower than the boom position indicated by the basic boom control profile at the distance travelled by the work machine from the reference location.

12. The method according to claim 1 , wherein the method comprises in step g) one or more of the following:
the work machine stops moving forward, wherein a bucket control profile above the current bucket control profile is selected until the work machine starts to move forward or until no more bucket control profiles above a current bucket profile and a current boom control profile exists;
the speed of the work machine slows below a first threshold, wherein a bucket control profile above the current bucket control profile is selected;
at least one wheel slips, wherein a boom control profile above the current boom control profile is selected and a bucket control profile below the current bucket control profile is selected;
the speed of the work machine exceeds a second threshold, wherein a bucket control profile below the current bucket control profile is selected; and
the bucket does not rise to the position indicated by a selected bucket control profile, wherein a boom control profile below the current boom control profile is selected.

13. The method according to claim 1 , wherein the set of bucket control profiles is formed from the basic bucket control profile and the set of boom control profiles is formed from the basic boom control profile.

14. The method according to claim 1 , further comprising selecting the basic bucket control profile and the basic boom control profile on the basis of the type of the material in the stack of the material.

15. The method according to claim 1 , further comprising determining whether to adjust the position of at least one of the bucket and t

Assignees

• Sandvik Mining & Construction Oy

Inventors

• Lehtinen Antti
• Makela Hannu

Classifications

• E02F3/40

  Dippers; Buckets {; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets (devices to connect tools to arms or booms E02F3/3604; teeth therefor E02F9/28)} · CPC title

• E02F9/262

  with follow-up actions to control the work tool, e.g. controller · CPC title

• E02F3/434 Primary

  providing automatic sequences of movements, e.g. automatic dumping or loading, automatic return-to-dig · CPC title

• E02F9/2271

  Actuators and supports therefor and protection therefor · CPC title

• E02F9/205 Primary

  Remotely operated machines, e.g. unmanned vehicles (E02F3/8866 takes precedence) · CPC title