Cutting tool

Patent metadata

Field	Value
Publication number	US-10562104-B2
Application number	US-201816112914-A
Country	US
Kind code	B2
Filing date	Aug 27, 2018
Priority date	Aug 30, 2017
Publication date	Feb 18, 2020
Grant date	Feb 18, 2020

Abstract

Provided is a cutting tool in which one end side of a protruding cutting edge is sharpened while wear resistance is improved. The cutting tool of the present invention includes an end surface, a peripheral side surface that intersects the end surface, and a cutting edge in an intersecting ridgeline portion between the end surface and the peripheral side surface. When first and second points (A and B) are set on the cutting edge, the first point (A) protrudes further toward an outer side of the cutting tool than the second point (B). The cutting tool has a coating film on its surface. The cutting edge has a portion in which the thickness of the coating film gradually increases toward the second point (B) from the first point (A).

First claim

What is claimed is:

1. A cutting tool ( 1 ) comprising:
an end surface ( 10 );
a peripheral side surface ( 12 ) intersecting the end surface ( 10 ); and
a cutting edge in an intersecting ridgeline portion between the end surface ( 10 ) and the peripheral side surface ( 12 ), wherein
when first and second points (A and B) are set on the cutting edge ( 20 ), the first point (A) protrudes further toward an outer side of the cutting tool ( 1 ) than the second point (B),
the cutting tool ( 1 ) further comprising:
a coating film on a surface of the cutting tool, wherein
the cutting edge ( 20 ) has a portion in which a thickness of the coating film ( 25 ) gradually increases toward the second point (B) from the first point (A).

2. The cutting tool according to claim 1 , wherein
when the thickness of the coating film ( 25 ) at the first point (A) is a first thickness (T 1 ) and the thickness of the coating film ( 25 ) at the second point (B) is a second thickness (T 2 ), a difference between the second thickness (T 2 ) and the first thickness (T 1 ) is not less than 20% and not more than 90% of the second thickness (T 2 ).

3. The cutting tool according to claim 1 , wherein
when the thickness of the coating film ( 25 ) at the first point (A) is a first thickness (T 1 ) and the thickness of the coating film ( 25 ) at the second point (B) is a second thickness, a difference between the second thickness (T 2 ) and the first thickness (T 1 ) is not less than 1 μm and not more than 30 μm.

4. The cutting tool according to claim 1 , wherein
the cutting edge ( 20 ) has a honing surface ( 21 ), and
the honing surface ( 21 ) has a portion in which a width gradually increases toward the second point (B) from the first point (A).

5. The cutting tool according to claim 4 , wherein a cross-sectional shape of the honing surface ( 21 ) is a substantially arc shape.

6. The cutting tool according to claim 1 , wherein the cutting edge ( 20 ) has a portion in which a radius of curvature of a cross-sectional shape gradually increases toward the second point (B) from the first point (A).

7. The cutting tool according to claim 6 , wherein a difference between a maximum value and a minimum value of the radius of curvature of the cross-sectional shape of the cutting edge is not less than 0.003 mm and not more than 0.1 mm.

8. The cutting tool according to claim 1 , wherein the cutting tool ( 1 ) is a cutting insert for parting and grooving.

9. A cutting tool comprising:
an upper surface having a longitudinal direction and a lateral direction perpendicular to the longitudinal direction;
a lower surface facing a direction opposite to the upper surface, the lower surface having the longitudinal direction and the lateral direction;
a first side surface connected to the upper surface and the lower surface, the first side surface facing the longitudinal direction;
a second side surface connected to the upper surface, the lower surface, and the first side surface, the second side surface facing the lateral direction;
a third side surface connected to the upper surface, the lower surface, and the second side surface, the third side surface facing the longitudinal direction;
a fourth side surface connected to the upper surface, the lower surface, the third side surface, and the first side surface, the fourth side surface facing the lateral direction; and
a cutting edge formed in a connection portion between the upper surface and the first side surface, the cutting edge inclined relative to the second side surface and the fourth side surface such that a distance from a straight line that passes through the second side surface and the fourth side surface and is parallel to the lateral direction increases gradually toward the fourth side surface from the second side surface in a top view in which the cutting edge is viewed from a direction facing the upper surface, the cutting edge having a coating layer formed on a surface of the cutting edge, wherein
a thickness of the coating layer gradually increases from a first point closer to the fourth side surface than to the second side surface to a second point closer to the second side surface than to the fourth side surface and spaced apart from the first point by a distance corresponding to not less than half of an entire length of the cutting edge in the top view.

10. The cutting tool according to claim 9 , further comprising:
a corner cutting edge connected to an end portion of the cutting edge on a side of the fourth side surface, the corner cutting edge formed into an arc shape in the top view, wherein
a thickness of a coating layer formed in the corner cutting edge is smaller than the thickness of the coating layer at the second point.

11. The cutting tool according to claim 9 , further comprising:
a second corner cutting edge connected to an end portion of the cutting edge on a side of the second side surface, the second corner cutting edge formed into an arc shape in the top view, wherein
a thickness of a coating layer formed in the second corner cutting edge is larger than the thickness of the coating layer at the second point.

12. The cutting tool according to claim 9 , wherein
the cutting edge includes a base material that has the coating layer formed on a surface of the base material and is formed of a sintered body, and
the base material has an edge at the first point and has a honing surface at the second point.

Assignees

• Tungaloy Corp

Inventors

• Sagara Katsuhiro

Classifications

• B23B2200/0423

  Irregular · CPC title

• B23B2220/12

  Grooving · CPC title

• B23B27/141

  Specially shaped plate-like cutting inserts, i.e. length greater or equal to width, width greater than or equal to thickness (with specially shaped plate-like exchangeable cutting inserts, e.g. chip-breaking groove, B23B27/1603; with removable plate-like milling cutting inserts of special shape B23C5/202) · CPC title

• B23B2200/245

  rounded · CPC title

• B23B2200/369

  Mounted tangentially, i.e. where the rake face is not the face with the largest area · CPC title