Honeycomb structure

Patent metadata

Field	Value
Publication number	US-10562019-B2
Application number	US-201715447787-A
Country	US
Kind code	B2
Filing date	Mar 2, 2017
Priority date	Mar 7, 2016
Publication date	Feb 18, 2020
Grant date	Feb 18, 2020

Abstract

The honeycomb structure includes a pillar-shaped honeycomb structure body, and a circumferential coating layer disposed to surround a circumference of the honeycomb structure body, and cells which are formed at an outermost circumference of the honeycomb structure body and in which peripheries of the cells are defined by the partition walls without any lacks are defined as outermost circumference complete cells, and in a cross section of the honeycomb structure body which is perpendicular to an extending direction of the cells a minimum distance T (mm) among distances from the outermost circumference complete cells to the surface of the circumferential coating layer and a porosity P (%) of the circumferential coating layer satisfy relations of Equation (1) and Equation (2) as follows:

1.5≥ T ≥16×(100− P ) −1.4 ; and  Equation (1):

20≤ P ≤75  Equation (2).

First claim

What is claimed is:

1. A honeycomb structure comprising:
a pillar-shaped honeycomb structure body having porous partition walls defining a plurality of cells extending from an inflow end face to an outflow end face to become through channels for fluid; and
a circumferential coating layer formed separately from the porous partition walls and disposed to surround a circumference of the honeycomb structure body, so as to form an interface between the circumferential coating layer and the circumference of the honeycomb structure body,
wherein the cells which are formed at an outermost circumference of the honeycomb structure body and in which peripheries of the cells are defined by the partition walls without any lacks and the circumferential coating layer does not penetrate inner portions of the cells are defined as outermost circumference complete cells,
in a cross section of the honeycomb structure body which is perpendicular to an extending direction of the cells, a smallest distance T (mm) among distances from the outermost circumference complete cells to the surface of the circumferential coating layer and a porosity P (%) of the circumferential coating layer satisfy relations of Equation (1) and Equation (2) as follows:
1.5≥ T≥ 16×(100− P ) −1.4 ; and  Equation (1):

20≤ P≤ 75, and  Equation (2):

in a cross section of the circumferential coating layer, a total area Sp (μm 2 ) of pores formed in the circumferential coating layer and a total peripheral length Lp (μm) of the pores formed in the circumferential coating layer further satisfy a relation of Equation (4) as follows:
4 ×Sp/Lp≤ 45  Equation (4).

2. The honeycomb structure according to claim 1 ,
wherein the smallest distance T (mm) among the distances from the outermost circumference complete cells to the surface of the circumferential coating layer further satisfies a relation of Equation (3) as follows:
T ≥0.038  Equation (3).

3. The honeycomb structure according to claim 1 ,
wherein a material of the circumferential coating layer includes at least one selected from a first material group consisting of silicon carbide, cordierite, a silicon-silicon carbide based composite material, silicon nitride, mullite, alumina, a silicon carbide-cordierite based composite material, and aluminum titanate.

4. The honeycomb structure according to claim 3 ,
wherein the material of the circumferential coating layer contains 20 mass % or more of at least one selected from the first material group.

5. The honeycomb structure according to claim 1 ,
wherein a material of the honeycomb structure body includes at least one selected from a second material group consisting of silicon carbide, cordierite, a silicon-silicon carbide based composite material, silicon nitride, mullite, alumina, a silicon carbide-cordierite based composite material, and aluminum titanate.

6. The honeycomb structure according to claim 5 ,
wherein the material of the honeycomb structure body contains 30 mass % or more of at least one selected from the second material group.

7. The honeycomb structure according to claim 1 , further comprising:
plugging portions disposed in an end portion on the inflow end face side of parts of the cells formed in the honeycomb structure body and an end portion on the outflow end face side of residual cells among the cells.

8. The honeycomb structure according to claim 1 ,
wherein a thickness of the partition walls is from 0.05 to 0.5 mm.

9. The honeycomb structure according to claim 1 ,
wherein a porosity of the partition walls is from 20 to 75%.

10. The honeycomb structure according to claim 1 ,
wherein a cell density of the honeycomb structure body is from 15 to 200 cells/cm 2 .

11. The honeycomb structure according to claim 1 ,
wherein the honeycomb structure body has a circumferential wall disposed to surround the partition walls.

12. The honeycomb structure according to claim 1 ,
wherein in the smallest distance T (mm) among the distances from the outermost circumference complete cells to the surface of the circumferential coating layer, a thickness t 2 (mm) in a range where the circumferential coating layer is disposed is from 0.025 to 1.0 mm.

Assignees

• Ngk Insulators Ltd

Inventors

• Kuki Tatsuyuki

Classifications

• B28B11/045 Primary

  by dipping · CPC title

• F01N3/0222

  the structure being monolithic, e.g. honeycombs · CPC title

• B01D46/2418

  Honeycomb filters (used for filtering exhaust gases of an internal combustion engine F01N3/022; ceramic honeycomb structures per se C04B38/0006) · CPC title

• F01N3/2842

  specially adapted for monolithic supports, e.g. of honeycomb type (F01N3/2853 - F01N3/2871 take precedence) · CPC title

• C04B41/5059

  Silicon carbide · CPC title