Honeycomb structure

Patent metadata

Field	Value
Publication number	US-10562015-B2
Application number	US-201715464693-A
Country	US
Kind code	B2
Filing date	Mar 21, 2017
Priority date	Mar 30, 2016
Publication date	Feb 18, 2020
Grant date	Feb 18, 2020

Abstract

A honeycomb structure includes: a honeycomb structure body; and a convex part that protrudes outward from a part of circumference of the honeycomb structure body. The convex part surrounds the circumference of the honeycomb structure body like a ring. The convex part is of a tapered shape at least at one end having a tapered face. The convex part has a circumference coating layer making up the tapered face. The convex part has a maximum thickness of 1 to 20 mm, and a rough-face region on the tapered face, the rough-face region having surface roughness of 5 to 70 μm. The rough-face region has a total of a rough-face region angle of 108° or more. An inclination angle formed between the tapered face and the extending direction of the cells is 10 to 80 degrees.

First claim

What is claimed is:

1. A honeycomb structure, comprising: a honeycomb structure body having an inflow end face as one end face and an outflow end face as the other end face and having a porous partition wall that defines a plurality of cells, the plurality of cells extending in an extending direction from the inflow end face to the outflow end face and serving as a through channel of fluid; and
a convex part that protrudes outward from a part of a circumference of the honeycomb structure body, wherein
the convex part is disposed to surround the circumference of the honeycomb structure body like a ring continuously or intermittently,
the convex part has a tapered face at least at one end thereof,
the convex part has a circumference coating layer formed at least on the tapered face,
the convex part has a maximum thickness of 1 to 20 mm in a cross section orthogonal to the extending direction of the cells,
the convex part has a rough-face region on less than the entirety of the tapered face including the circumference coating layer, the rough-face region having a surface roughness of 5 to 70 μm,
the honeycomb structure has a total of a rough-face region angle θ of 108° or more and 180° or less, the rough-face region angle θ being a largest angle formed between two straight lines drawn from a center axis of the honeycomb structure toward an outer periphery so as to pass through the rough-face region, when the honeycomb structure is viewed parallel to the center axis of the honeycomb structure, and
an inclination angle formed between the tapered face and the extending direction of the cells in a cross section parallel to the extending direction of the cells is 10 to 80 degrees.

2. The honeycomb structure according to claim 1 , wherein the convex part has width in a cross section parallel to the extending direction of the cells, the width being 1 to 80% of an overall length of the honeycomb structure body.

3. The honeycomb structure according to claim 1 , wherein a part of the surface of the convex part defines a flat part that is a flat face parallel to the extending direction of the cells.

4. The honeycomb structure according to claim 1 , wherein the honeycomb structure body includes at least one type selected from the group consisting of cordierite, silicon carbide, mullite, aluminum titanate, and alumina.

5. The honeycomb structure according to claim 1 , wherein the honeycomb structure body has a plugging portion that plugs open ends of inflow cells as predetermined cells of the plurality of cells at the inflow end face and open ends of outflow cells as residual cells of the plurality of cells at the outflow end face.

Assignees

• Ngk Insulators Ltd

Inventors

• Tanaka Hajime
• Aoyama Tomokatsu

Classifications

• B01D53/94 Primary

  by catalytic processes · CPC title

• B01D2279/30

  for treatment of exhaust gases from IC Engines · CPC title

• B01J27/224 Primary

  Silicon carbide · CPC title

• B01D2255/90

  Physical characteristics of catalysts · CPC title

• B01D46/2418

  Honeycomb filters (used for filtering exhaust gases of an internal combustion engine F01N3/022; ceramic honeycomb structures per se C04B38/0006) · CPC title