Method for producing antifouling coatings made of thin-layer composite membranes for reverse osmosis and nanofiltration

Patent metadata

Field	Value
Publication number	US-10561990-B2
Application number	US-201515503298-A
Country	US
Kind code	B2
Filing date	Aug 12, 2015
Priority date	Aug 13, 2014
Publication date	Feb 18, 2020
Grant date	Feb 18, 2020

Abstract

The invention relates to a combined method for gentle molecular surface functionalisation of the very thin, selectively-acting separating layer which preferably consists of aromatic polyamides, polyurethanes and/or polyureas, of thin-film composite membranes for reverse osmosis (hyperfiltration) and for nanofiltration, subsequently collectively termed water-filtration membranes, in order to achieve a passive antifouling effect without impairing the selectivity of the water-selective separating layer made of polyamides and the water-permeability of the membrane.

First claim

The invention claimed is:

1. A method for the production of antifouling coatings of thin-film composite membranes for reverse osmosis, nanofiltration, or ultrafiltration by modifying a membrane surface, in which
in a first step, a primary molecular functionalisation of the membrane in the gas phase is implemented by plasma-chemical activation of at least one halogen-organic compound which is convertible into gas phase and covalent binding of the plasma-chemical activated at least one halogen-organic compound to the membrane surface;
wherein the plasma-chemical activation is effected with an electron cyclotron resonance plasma (ECR); and

in a second step, a wet-chemical modification of the functionalised membrane is effected by radical graft polymerisation.

2. The method according to claim 1 ,
the at least one halogen-organic compound is selected from the group consisting of allyl halides, C1 to C8-alkylene halides, C1 to C8 alkyl halides, and mixtures thereof.

3. The method according to claim 1 , wherein the covalent binding is effected via alkylene bridges and derivatives thereof.

4. The method according to claim 2 , wherein the primary molecular functionalisation is effected in the gas phase at atmospheric pressure, a pressure range of 100 to 1,000 mbar, or in a vacuum in a pressure range of 0.01 to 100 mbar and at temperatures in the range of 20 to 150° C. but at most however up to the decomposition temperature of the polymer membrane layer.

5. The method according to claim 2 , wherein the halogen atoms of the halogen-organic compounds are split photochemically or by catalytic effect.

6. The method according to claim 5 , wherein starting from the covalently bonded halogen atoms, immobilised radicals are produced, based on which a radical graft polymerisation is started with alkenes.

7. The method according to claim 6 , wherein oligomeric or polymeric substances grow, by radical graft polymerisation, beginning on functional groups bonded on the membrane surface and orientated away from the membrane surface.

8. The method according to claim 2 , wherein the membrane surface to be modified consists of a material selected from the group consisting of polyamide, polyurethane, and a polyurea, or a composite thereof.

Assignees

• Fraunhofer Ges Forschung
• Iab Ionenaustauscher Gmbh

Inventors

• Spohn Uwe
• Hirsch Ulrike
• Rühl Marco
• Teuscher Nico
• Heilmann Andreas
• Schellenberg Carsten

Classifications

• B01D2323/38

  Graft polymerization · CPC title

• B01D67/0037

  by deposition from the gaseous phase, e.g. CVD, PVD · CPC title

• B01D61/145

  Ultrafiltration · CPC title

• B01D65/08 Primary

  Prevention of membrane fouling or of concentration polarisation · CPC title

• B01D2325/48

  Antimicrobial properties · CPC title