Battery array retention method and assembly

Patent metadata

Field	Value
Publication number	US-10559793-B2
Application number	US-201815982236-A
Country	US
Kind code	B2
Filing date	May 17, 2018
Priority date	May 17, 2018
Publication date	Feb 11, 2020
Grant date	Feb 11, 2020

Abstract

An example retention method includes, among other things, resting opposing laterally outer regions of a battery array on a respective first and second rails that are disposed on an enclosure structure such that the battery array is spaced a distance from the enclosure structure. The method then includes securing, from at least one position between the laterally outer regions, the battery array relative to the enclosure structure. An example retention assembly includes, among other things, an enclosure, a first and a second rail, and a battery array having a first laterally outer region resting on the first rail and an opposing, second laterally outer region resting on the second rail. The battery array is secured relative to the enclosure at a position spaced from the first and second laterally outer regions to clamp the first and second laterally outer regions against the first and second rails.

First claim

What is claimed is:

1. A retention assembly, comprising: an enclosure; a first and a second rail; and a battery array having a first laterally outer region resting on the first rail and an opposing, second laterally outer region resting on the second rail, the battery array secured relative to the enclosure at a position spaced from the first and second laterally outer regions to clamp the first and second laterally outer regions against the first and second rails, wherein the first and the second rails are separate and distinct structures that are spaced a distance from one another, wherein the first and second rails are secured directly to a floor that is provided by a tray of the enclosure, wherein the tray is directly secured to a lid.

2. The retention assembly of claim 1 , wherein the battery array is vertically elevated relative to the floor to provide a space between the battery array and the floor.

3. The retention assembly of claim 1 , further comprising a thermal exchange plate, wherein the first and second laterally outer regions are laterally outer regions of the thermal exchange plate such that the thermal exchange plate spans from the first rail to the second rail and directly contacts both the first rail and the second rail.

4. The retention assembly of claim 1 , wherein the enclosure includes a lid secured to a tray to enclose the battery array.

5. The retention assembly of claim 1 , wherein the first laterally outer region rests on a vertically upward facing surface of the first rail.

6. The retention assembly of claim 1 , wherein the first rail extends vertically beneath the first laterally outer region.

7. The retention assembly of claim 6 , wherein the second rail extends vertically beneath the second laterally outer region.

8. A retention assembly, comprising:
an enclosure;
a first and a second rail; and
a battery array having a first laterally outer region resting on the first rail and an opposing, second laterally outer region resting on the second rail, the battery array secured relative to the enclosure at a position spaced from the first and second laterally outer regions to clamp the first and second laterally outer regions against the first and second rails,
an anchor plate and a mechanical fastener, the anchor plate secured directly to the enclosure between the first and the second rails at a position within the enclosure, the mechanical fastener engaging the anchor plate to secure the battery array relative to the enclosure.

9. The retention assembly of claim 8 , wherein the mechanical fastener extends through an aperture in an endplate of the battery array to engage the anchor plate.

10. The retention assembly of claim 9 , wherein the mechanical fastener threadably engages the anchor plate.

11. The retention assembly of claim 9 , wherein the endplate directly contacts the anchor plate.

12. The retention assembly of claim 8 , wherein the anchor plate and the enclosure include portions that are flexed toward the battery array when the mechanical fastener engages the anchor plate.

13. The retention assembly of claim 8 , wherein the anchor plate is disposed vertically beneath the battery array.

14. The retention assembly of claim 8 , wherein the mechanical fastener applies a clamp load when the mechanical fastener engages the anchor plate, a path of the clamp load extends through areas of the laterally outer regions that interface with the first and second rails.

15. The retention assembly of claim 8 , wherein the anchor plate is disposed within the enclosure at a position that is horizontally between the first rail and the second rail such that no portion of the anchor plate horizontally overlaps with any portion of the first rail or the second rail.

16. The retention assembly of claim 8 , wherein the mechanical fastener is horizontally spaced from all portions of the first rail and horizontally spaced from all portions of the second rail.

17. The retention assembly of claim 8 , wherein the first and second rails are secured directly to a floor of the enclosure, wherein the anchor plate is disclosed on an interior of the enclosure between the floor and the battery array.

18. A retention assembly, comprising:
a tray of an enclosure;
a lid of the enclosure, the lid secured directly to the tray to provide an interior;
a first rail secured directly to a floor of the tray within the interior;
a second rail secured directly to the floor of the tray within the interior, the first and second rail separate and distinct structures that are spaced a distance from each other;
a battery array having a first laterally outer region resting on the first rail and an opposing, second laterally outer region resting on the second rail, the battery array vertically elevated relative to the floor to provide a space between the battery array and the floor;
an anchor plate secured directly to the enclosure between the first and the second rails at a position within the interior, the anchor plate separate and distinct from both the first rail and the second rail; and
a mechanical fastener that extends through an aperture in an endplate of the battery array to engage the anchor plate to secure the battery array relative to the enclosure, wherein the mechanical fastener applies a clamp load when the mechanical fastener engages the anchor plate, wherein a path of the clamp load extends through areas of the laterally outer regions that interface with the first and second rails.

Assignees

• Ford Global Tech Llc

Inventors

• Smith Micah

Classifications

• H01M10/6554

  Rods or plates · CPC title

• H01M8/2475

  Enclosures, casings or containers of fuel cell stacks · CPC title

• H01M8/04074

  Heat exchange unit structures specially adapted for fuel cell · CPC title

• H01M10/625 Primary

  Vehicles · CPC title

• B60K2001/005

  the electric storage means · CPC title