Composite gas barrier laminate and method for producing same

Patent metadata

Field	Value
Publication number	US-10559778-B2
Application number	US-201515112746-A
Country	US
Kind code	B2
Filing date	Jan 23, 2015
Priority date	Jan 29, 2014
Publication date	Feb 11, 2020
Grant date	Feb 11, 2020

Abstract

A composite gas barrier layered body for an organic electroluminescent light-emitting element, including: a gas barrier layered body (A) having a film (a) of an alicyclic polyolefin resin and one or more inorganic barrier layers (a) directly provided on at least one surface of the film (a); a film (b) formed of an alicyclic polyolefin resin having a thickness that is equal to or less than a thickness of the film (a); and a heat-melting layer that is interposed between the inorganic barrier layer (a) and the film (b) to bond the inorganic barrier layer (a) to the film (b), wherein a glass transition temperature of the heat-melting layer is lower than a glass transition temperature of the alicyclic polyolefin resin constituting the film (a) and the film (b) by 25° C. or more; and production method therefor.

First claim

The invention claimed is:

1. A composite gas barrier layered body for an organic electroluminescent light-emitting element, consisting of:
a gas barrier layered body (A) having a film (a) of an alicyclic polyolefin resin and one or more inorganic barrier layers (a) directly provided on at least one surface of the film (a);
a film (b) formed of an alicyclic polyolefin resin having a thickness that is equal to less than a thickness of the film (a); and
a heat-melting layer that is interposed between the inorganic barrier layer (a) and the film (b) to bond the inorganic barrier layer (a) to the film (b), wherein
a difference (TgB−TgA) between a glass transition temperature TgA of the heat-melting layer and a glass transition temperature TgB of the alicyclic polyolefin resin constituting the film (a) and the film (b) is 25° C. or higher,
a ratio of the thickness of the film (a) relative to the thickness of the film (b) is from 10:9 to 3:1,
a thickness of the heat-melting layer is 3 μm or more and 50 μm or less, and
the heat-melting layer is
a layer of a styrene-based thermoplastic elastomer resin,
a layer of an olefin-based thermoplastic elastomer resin,
a layer of a vinyl chloride-based thermoplastic elastomer resin,
a layer of a polyester-based thermoplastic elastomer resin, or
a layer of a urethane-based thermoplastic elastomer resin.

2. The composite gas barrier layered body according to claim 1 , wherein
the styrene-based thermoplastic elastomer resin contains a styrene-conjugated diene block copolymer hydride.

3. The composite gas barrier layered body according to claim 1 , wherein
any one of the film (a) and the film (b) has a retardation in an in-plane direction at a wavelength of 550 nm of 115 to 160 nm, and the other has a retardation in an in-plane direction at a wavelength of 550 nm of 0 to 25 nm.

4. The composite gas barrier layered body according to claim 1 , wherein
the film (b) has a thickness of 30 μm or less, and the composite gas barrier layered body has a thickness of 100 μm or less.

5. The composite gas barrier layered body according to claim 1 , wherein the heat-melting layer comprises a layer of a hydride of an aromatic vinyl compound-conjugated diene block copolymer, and
the hydride has an alkoxysilyl group.

6. The composite gas barrier layered body according to claim 5 , wherein the hydride is a substance obtained by hydrogenation of a carbon-carbon unsaturated bond in a main chain and a side chain and a carbon-carbon unsaturated bond in an aromatic ring of the aromatic vinyl compound-conjugated diene block copolymer.

7. A method for producing a composite gas barrier layered body, comprising steps of:
forming an inorganic barrier layer (a) directly on at least one surface of a film (a) of an alicyclic polyolefin resin to obtain a gas barrier layered body (A); and
stacking the gas barrier layered body (A), a film (b) of an alicyclic polyolefin resin having a thickness that is less than a thickness of the film (a), and a film (c) of a heat-melting resin so that the film (a), the inorganic barrier layer (a), the film (c), and the film (b) are stacked in this order, and thermally compression-bonding the stack by pressure rollers so that one of the pressure rollers is in contact with the surface of the film (b), wherein
a difference (TgB−TgA) between a glass transition temperature TgA of the heat-melting resin and a glass transition temperature TgB of the alicyclic polyolefin resin constituting the film (a) and the film (b) is 25° C. or higher,
a ratio of the thickness of the film (a) relative to the thickness of the film (b) is from 10:9 to 3:1,
a thickness of the heat-melting layer is 3 μm or more and 50 μm or less, and
the heat-melting layer is
a layer of a styrene-based thermoplastic elastomer resin,
a layer of an olefin-based thermoplastic elastomer resin,
a layer of a vinyl chloride-based thermoplastic elastomer resin,
a layer of a polyester-based thermoplastic elastomer resin, or
a layer of a urethane-based thermoplastic elastomer resin.

8. The composite gas barrier layered body according to claim 1 , wherein the heat-melting layer comprises a layer of a hydride of an aromatic vinyl compound-conjugated diene block copolymer.

9. The composite gas barrier layered body according to claim 8 , wherein
the hydride comprises a hydrogenated structure of the aromatic vinyl compound-conjugated diene block copolymer wherein a carbon-carbon unsaturated bond in a main chain and a side chain is hydrogenated and a carbon-carbon unsaturated bond in an aromatic ring of the aromatic vinyl compound-conjugated diene block copolymer is hydrogenated.

Assignees

• Zeon Corp

Inventors

• Inoue Hiroyasu
• Ishiguro Atsushi
• Koide Yohei

Classifications

• B32B2255/10

  on synthetic resin layer or on natural or synthetic rubber layer · CPC title

• B32B2307/544

  Torsion strength; Torsion stiffness · CPC title

• B32B27/325

  comprising polycycloolefins · CPC title

• B32B27/302

  comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers · CPC title

• B32B27/12

  next to a fibrous or filamentary layer · CPC title