Energy regeneration system for construction machine
US-9926951-B2 · Mar 27, 2018 · US
US10557481B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10557481-B2 |
| Application number | US-201214367228-A |
| Country | US |
| Kind code | B2 |
| Filing date | Dec 21, 2012 |
| Priority date | Dec 23, 2011 |
| Publication date | Feb 11, 2020 |
| Grant date | Feb 11, 2020 |
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A hydraulic system including hydraulic fluid, a hydraulic machine for pressuring the hydraulic fluid, a hydraulic circuit for delivering the hydraulic fluid to a hydraulic actuator, the hydraulic machine being configured to receive the hydraulic fluid from the hydraulic actuator and a kinetic energy storage device for storing energy in a kinetic form, the kinetic energy storage device being operably coupled to the hydraulic machine, the system being configured such that the hydraulic machine is operable to transfer energy from the hydraulic fluid received from the hydraulic actuator to the kinetic energy storage device.
Opening claim text (preview).
The invention claimed is: 1. A hydraulic system comprising: a hydraulic fluid, a hydraulic machine for pressurizing the hydraulic fluid, a hydraulic circuit operatively coupled to the hydraulic machine and arranged to deliver the pressurized hydraulic fluid to a hydraulic actuator, the hydraulic machine being configured to receive the pressurized hydraulic fluid from the hydraulic actuator and a kinetic energy storage device for storing energy in a kinetic form, the kinetic energy storage device being operably coupled to the hydraulic machine, the system being configured such that the hydraulic machine is operable to transfer energy from the pressurized hydraulic fluid received from the hydraulic actuator to the kinetic energy storage device, and wherein the hydraulic machine is defined by a first hydraulic pump for pressurizing the hydraulic fluid and a second hydraulic pump being configured to receive the pressurized hydraulic fluid from the actuator, and the kinetic energy storage device is operably coupled to the second hydraulic pump, the system being configured such that the second hydraulic pump is operable to transfer energy from the pressurized hydraulic fluid received from the hydraulic actuator to the kinetic energy storage device, wherein the first hydraulic pump is configured to be mechanically driven by a prime mover; and further wherein the kinetic energy storage device is a flywheel which is operably coupled to the second hydraulic pump such that the flywheel rotates faster than the second hydraulic pump. 2. A hydraulic system as defined in claim 1 wherein the system is configured such that the hydraulic machine is operable to transfer energy from the flywheel to the pressurized hydraulic fluid. 3. A hydraulic system as defined in claim 2 wherein the hydraulic machine and the hydraulic circuit are configured to transfer energy from the flywheel to the hydraulic actuator. 4. A hydraulic system as defined in claim 1 wherein the hydraulic machine and the hydraulic circuit are configured to transfer energy from the flywheel to a further hydraulic actuator. 5. A hydraulic system as defined in claim 1 wherein the flywheel is operably coupled to the hydraulic machine via a clutch which is selectively operable to prevent transfer of energy from the variable displacement hydraulic machine to the flywheel. 6. A hydraulic system as defined in claim 1 wherein the flywheel is operably coupled to the hydraulic machine by a clutch which is selectively operable to prevent transfer of energy from the flywheel to the hydraulic machine. 7. A vehicle including a hydraulic system as defined in claim 1 wherein the hydraulic actuator is operable to raise a lifting arm. 8. A method of operating a vehicle including a hydraulic system as defined in claim 1 including operating the actuator so as to reduce the potential energy of the vehicle or a part of the vehicle and storing at least some of the potential energy as kinetic energy in the flywheel. 9. A method of operating an internal combustion engine including the steps of providing an internal combustion engine having an exhaust after treatment system, providing a hydraulic system as defined in claim 1 and, starting with the exhaust after treatment system that a temperature below a normal working temperature, starting the internal combustion engine and using the flywheel to apply a load to the engine so as to store energy in the flywheel and increase the temperature of the exhaust after treatment system. 10. A method of operating a vehicle as defined in claim 8 , including the steps of providing an internal combustion engine having an exhaust after treatment system and, starting with the exhaust after treatment system that a temperature below a normal working temperature, starting the internal combustion engine and using the flywheel to apply a load to the engine so as to store energy in the flywheel and increase the temperature of the exhaust after treatment system. 11. A method of operating a vehicle including a hydraulic system as defined in claim 1 including the steps of: a) arranging the variable displacement hydraulic actuator to provide the pressurized hydraulic fluid, b) driving the variable displacement hydraulic machine with the pressurized hydraulic fluid, c) transferring energy from the variable displacement hydraulic machine to the flywheel, d) storing kinetic energy in the flywheel for a period of time. 12. A method as defined in claim 11 wherein during step b) and/or step c) and/or step d), arranging at least some of the pressurized hydraulic fluid provided by the actuator to separately depressurize. 13. A method as defined in claim 12 wherein during step c) arranging at least some of the pressurized hydraulic fluid provided by the actuator to separately depressurize including modulating the separate depressurization of the at least some of the pressurized hydraulic fluid. 14. A method as defined in claim 11 including subsequently transferring energy from the flywheel to the variable displacement hydraulic machine, arranging for the variable displacement hydraulic machine to pressurize the hydraulic fluid, supplying pressurized hydraulic fluid to the hydraulic actuator to enable the hydraulic actuator to do work. 15. A method of operating a vehicle including a hydraulic system as defined in claim 11 including the steps of: arranging the hydraulic actuator to provide pressurized hydraulic fluid to drive a second variable displacement hydraulic machine, transferring energy from the first hydraulic machine to the flywheel, and storing kinetic energy in the flywheel for a period of time. 16. A method as defined in claim 15 including subsequently transferring energy from a flywheel to the first hydraulic machine, arranging for the first hydraulic machine to pressurize the hydraulic fluid, and supplying the pressurized hydraulic fluid from the first hydraulic machine to the hydraulic actuator to enable the hydraulic actuator to do work. 17. A method as defined in claim 16 including arranging the second hydraulic machine to pressurize the hydraulic fluid and supplying the pressurized hydraulic fluid from the second hydraulic machine to the hydraulic actuator to enable the hydraulic actuator to do work. 18. A method as defined in claim 17 including simultaneously supplying pressurized hydraulic fluid from the first hydraulic machine to the hydraulic actuator and supplying pressurized hydraulic fluid from the second hydraulic machine to the hydraulic actuator. 19. A hydraulic system as defined in claim 1 wherein the hydraulic machine has only a single variable displacement hydraulic pump. 20. A hydraulic system including a hydraulic fluid and comprising: a hydraulic machine for pressurizing the hydraulic fluid; a hydraulic circuit for delivering the pressurized hydraulic fluid to a hydraulic actuator, the hydraulic machine being a variable displacement hydraulic pump configured to receive the pressurized hydraulic fluid from the hydraulic actuator; and a kinetic energy storage device for storing energy in a kinetic form, wherein the kinetic energy storage device is a flywheel, the flywheel being operably coupled to the variable displacement hydraulic machine via a gear box such that the flywheel rotates faster than the variable displacement hydraulic machine; the hydraulic system being configured such that the variable displacement hydraulic pump is operable to transfer energy from the pressurized hydraulic fluid received from the hydraulic actu
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