Acetaldehyde scavenger treatment

Patent metadata

Field	Value
Publication number	US-10557010-B2
Application number	US-201715612717-A
Country	US
Kind code	B2
Filing date	Jun 2, 2017
Priority date	Jun 6, 2016
Publication date	Feb 11, 2020
Grant date	Feb 11, 2020

Abstract

A method of reducing aldehyde concentration in a vehicle cabin air, the method includes applying a solution comprising aldehyde scavenger(s) onto an outer surface of a foam article located or to be located within a vehicle cabin to form a top layer of the article such that aldehyde species are trapped within the article and prevented from being released into the cabin air.

First claim

What is claimed is:

1. A method of reducing aldehyde concentration in a vehicle cabin air, the method comprising:
applying a solution comprising aldehyde scavenger(s) onto an outer surface of a foam article located or to be located within a vehicle cabin to form a top layer of the article such that aldehyde species are trapped within the article and prevented from being released into the cabin air, the scavenger(s) having cyclical structures configured to form inclusion complexes with the aldehyde species present in the foam article such that aldehyde enters internal cavities of the scavenger(s) to be encapsulated into the structure of the scavenger(s).

2. The method of claim 1 , wherein the scavenger(s) include lipohilic internal structure and hydrophilic exterior.

3. The method of claim 1 , wherein the scavenger(s) include glucose units.

4. The method of claim 1 , wherein the aldehyde scavenger(s) include a polysaccharide.

5. The method of claim 4 , wherein the aldehyde scavengers include alpha-cyclodextrin.

6. The method of claim 1 , wherein the aldehyde scavenger(s) further include one or more scavengers configured to react with aldehyde present in the foam article to convert aldehyde to water and a compound having one or more imine groups.

7. The method of claim 3 , wherein the glucose units are covalently interconnected.

8. The method of claim 1 , wherein the solution contains up to about 5 wt. % of aldehyde scavenger(s) and up to about 95 wt. % of solvent, based on the total weight of the solution.

9. The method of claim 1 , further comprising applying the solution onto the outer surface of the article such that an amount of the solution applied onto a first portion of the outer surface is greater than an amount of the solution applied onto a second portion.

10. A method of preventing release of volatile organic compounds (VOC)s from a foam, the method comprising:
applying a solution onto an outer surface of a foam article the VOCs release out of such that the VOCs, including one or more aldehyde species, are prevented from being released from the article into a vehicular cabin air, the solution comprising VOC scavenger(s) forming a coating on the outer surface, the scavenger(s) having cyclical structures configured to form inclusion complexes with the VOCs present in the foam article such that the VOCs enter internal cavities of the scavenger(s) to be encapsulated into the structure of the scavenger(s).

11. The method of claim 10 , wherein the VOCs include acetaldehyde.

12. The method of claim 10 , wherein the applying step is post-installation of the article in a vehicle.

13. The method of claim 10 , wherein a coating thickness varies such that an amount of the solution applied onto a first portion of the outer surface is greater than an amount of the solution applied onto a second portion.

14. The method of claim 10 , wherein the foam is a polyurethane foam.

15. The method of claim 10 , wherein the solution includes a polysaccharide.

Assignees

• Ford Motor Co

Inventors

• Zhu Jennifer Haijin
• Zhang Ji
• Dearth Mark Allen
• Hallifax Timothy James
• Debolt Mica Marie
• Mielewski Deborah Frances

Classifications

• C08J2375/04

  Polyurethanes · CPC title

• B29C2037/0035

  the coating being applied as liquid, gel, paste or the like · CPC title

• C09D105/16

  Cyclodextrin; Derivatives thereof · CPC title

• C08J2201/036

  Use of an organic, non-polymeric compound to impregnate, bind or coat a foam, e.g. fatty acid ester · CPC title

• C08J9/365 Primary

  Coating · CPC title