Manufacturing method for rotor core and manufacturing method for motor core

Patent metadata

Field	Value
Publication number	US-10554107-B2
Application number	US-201715806721-A
Country	US
Kind code	B2
Filing date	Nov 8, 2017
Priority date	Nov 25, 2016
Publication date	Feb 4, 2020
Grant date	Feb 4, 2020

Abstract

A manufacturing method for a rotor core included in a rotor of a motor punches an electromagnetic steel sheet includes punching a plurality of plates for rotor core from an electromagnetic steel sheet; producing a rotor-core precursor by stacking up the plates for rotor core; manufacturing a rotor core by annealing an outer circumferential region of the rotor-core precursor at a first predetermined temperature, and annealing an inner circumferential region of the rotor-core precursor at a second predetermined temperature; the first predetermined temperature being a temperature at which grain growth of crystals of the electromagnetic steel sheet is promoted; and the second predetermined temperature being a temperature at which grain growth of the crystals of the electromagnetic steel sheet is not promoted.

First claim

What is claimed is:

1. A manufacturing method for a rotor core included in a rotor of a motor, the manufacturing method for the rotor core comprising:
punching a plurality of plates for the rotor core from an electromagnetic steel sheet;
producing a rotor-core precursor by stacking up the plates for the rotor core, the rotor-core precursor having an outer circumferential region ranging from an outer circumferential contour of the rotor-core precursor having a circular shape to an inner region a predetermined distance from the outer circumferential contour and an inner circumferential region ranging from a center of the rotor-core precursor to the inner region at the predetermined distance from the outer circumferential contour;
manufacturing a rotor core by annealing the outer circumferential region of the rotor-core precursor at a first predetermined temperature, and annealing the inner circumferential region of the rotor-core precursor at a second predetermined temperature;
the first predetermined temperature being a temperature at which grain growth of crystals of the electromagnetic steel sheet is promoted; and the second predetermined temperature being a temperature lower than the first predetermined temperature at which grain growth of the crystals of the electromagnetic steel sheet is not promoted.

2. The manufacturing method for the rotor core according to claim 1 , wherein
the second predetermined temperature is a temperature at which work strain during the punching the plates for the rotor core is removed.

3. The manufacturing method for the rotor core according to claim 1 , further comprising:
providing insulating members on at least a top surface and a bottom surface of the rotor-core precursor; and
placing and annealing the rotor-core precursor in an annealing furnace while a side surface of the rotor-core precursor, extending in a circumferential direction of the rotor-core precursor, is exposed.

4. The manufacturing method for the rotor core according to claim 1 , further comprising:
using an internally-movable annealing furnace, the internally-movable annealing furnace having a space for movement where the rotor-core precursor rollingly moves, the internally-movable annealing furnace including heating units disposed around the space for movement; and
heating and annealing the rotor-core precursor from a side surface of the rotor-core precursor while the rotor-core precursor rollingly moves in the space for movement under operation of the heating units.

5. A manufacturing method for a motor core including a rotor core included in a rotor core and a stator core included in a stator, the manufacturing method for the motor core comprising:
punching a plurality of plates for the rotor core and a plurality of plates for the stator core from an electromagnetic steel sheet;
producing a rotor-core precursor by stacking up the plates for the rotor core the rotor-core precursor having an outer circumferential region ranging from an outer circumferential contour of the rotor-core precursor having a circular shape to an inner region a predetermined distance from the outer circumferential contour and an inner circumferential region ranging from a center of the rotor-core precursor to the inner region at the predetermined distance from the outer circumferential contour;
producing a stator-core precursor by stacking up the plates for the stator core;
manufacturing a rotor core by annealing the outer circumferential region of the rotor-core precursor at a first predetermined temperature and annealing the inner circumferential region of the rotor-core precursor at a second predetermined temperature so as to produce a rotor core;
manufacturing a stator core by annealing the stator-core precursor;
the first predetermined temperature being a temperature at which grain growth of crystals of the electromagnetic steel sheet is promoted; and the second predetermined temperature being a temperature lower than the first predetermined temperature at which grain growth of the crystals of the electromagnetic steel sheet is not promoted.

6. The manufacturing method for the motor core according to claim 5 , wherein
the second predetermined temperature is a temperature at which work strain during the punching the plates for the rotor core and the plates for the stator core is removed.

7. The manufacturing method for the motor core according to claim 5 , further comprising:
providing insulating members on at least a top surface and a bottom surface of the rotor-core precursor; and
placing and annealing the rotor-core precursor and the stator-core precursor in the annealing furnace while a side surface of the rotor-core precursor, extending in a circumferential direction of the rotor-core precursor, is exposed.

8. The manufacturing method for the motor core according to claim 5 , further comprising:
using an internally-movable annealing furnace, the internally-movable annealing furnace having a space for movement where the rotor-core precursor rollingly moves, the internally-movable annealing furnace including heating units disposed around the space for movement;
heating the rotor-core precursor from a side surface of the rotor-core precursor while the rotor-core precursor rollingly moves in the space for movement under operation of the heating units; and
placing and annealing the stator-core precursor in a different annealing furnace.

Assignees

• Toyota Motor Co Ltd

Inventors

• Takahashi Toshimitsu
• Takeuchi Shigeto
• Takazawa Mayumi

Classifications

• H02K15/02 Primary

  of stator or rotor bodies · CPC title

• H02K15/03

  having permanent magnets · CPC title

• Y10T29/49012

  Rotor · CPC title

• H02K15/12 Primary

  Impregnating, moulding insulation, heating or drying of windings, stators, rotors or machines · CPC title

• H02K1/02

  characterised by the magnetic material · CPC title