Filter element for decomposing contaminants, system for decomposing contaminants and method using the system

Patent metadata

Field	Value
Publication number	US-10549268-B2
Application number	US-201414903025-A
Country	US
Kind code	B2
Filing date	Jul 4, 2014
Priority date	Jul 5, 2013
Publication date	Feb 4, 2020
Grant date	Feb 4, 2020

Abstract

Embodiments of the present invention include a filter element for decomposing contaminants including a substrate, and a photocatalytic composition comprising at least a photocatalyst. The embodiments of the present invention also includes a system for decomposing contaminants including a substrate, and a photocatalytic composition comprising at least a photocatalyst; and a method using the system.

First claim

The invention claimed is:

1. A filter element for decomposing contaminants comprising:
a substrate; and
a photocatalytic composition comprising at least a photocatalyst and a co-catalyst;
wherein the photocatalyst contains WO 3 and the co-catalyst contains CeO 2 , and
wherein the molar ratio of WO 3 to CeO 2 is 1:5 to 5:1: and
wherein the filter element comprises a fluororesin porous layer laminated on at least one surface of the substrate, wherein the photocatalytic composition is disposed on the fluororesin porous layer.

2. The filter element as claimed in claim 1 , wherein the substrate is a gas permeable support.

3. The filter element as claimed in claim 1 , wherein the photocatalyst shows visible light responsiveness.

4. The filter element as claimed in claim 1 , wherein said photocatalyst further comprises TiO 2 or Ti(O,C,N) 2 :Sn.

5. The filter element as claimed in claim 1 , wherein said co-catalyst further comprises anatase TiO 2 , SrTiO 3 , KTaO 3 , or KNbO 3 .

6. The filter element as claimed in claim 1 , wherein said co-catalyst further comprises In 2 O 5 , Ta 2 O 5 , anatase TiO 2 , rutile TiO 2 , or a combination of anatase and rutile TiO 2 .

7. The filter element as claimed in claim 1 , wherein a fluororesin constituting the fluororesin porous layer contains polytetrafluoroethylene.

8. The filter element as claimed in claim 1 , wherein the photocatalytic composition is formed on the fluororesin porous layer through an aerosol deposition method.

9. A system for decomposing contaminants comprising:
the filter element of claim 1 and
a source of electromagnetic radiation that is in optical communication with said photocatalytic composition.

10. The system as claimed in claim 9 , wherein said substrate defines a volume.

11. The system as claimed in claim 9 , further comprising an enclosing element, wherein said substrate is disposed within said enclosing element.

12. The system as claimed in claim 9 , further comprising an airflow element for creating an airflow, said airflow element being disposed within said enclosing element.

13. The system as claimed in claim 9 , wherein the photocatalyst shows visible light responsiveness.

14. The system as claimed in claim 9 , wherein said photocatalyst further comprises TiO 2 or Ti(O,C,N) 2 :Sn.

15. The system as claimed in claim 9 , wherein said co-catalyst further comprises anatase TiO 2 , SrTiO 3 , KTaO 3 , or KNbO 3 .

16. The system as claimed in claim 9 , wherein said co-catalyst further comprises In 2 O 5 , Ta 2 O 5 , anatase TiO 2 , rutile TiO 2 , or a combination of anatase and rutile TiO 2 .

17. A method comprising the steps of:
placing a system as claimed in claim 9 in atmospheric communication with an ethylene-sensitive plant; and
reducing the amount of ethylene to a concentration below a threshold by contacting ethylene with the photocatalytic composition while said photocatalytic composition is illuminated by electromagnetic radiation comprising a wavelength sufficient to activate the photocatalytic composition.

18. The method as claimed in claim 17 , further comprising the step of:
maintaining the concentration of ethylene below said threshold.

19. The filter element as claimed in claim 1 , wherein the photocatalytic composition further comprises a dopant.

20. The filter element as claimed in claim 19 , wherein the molar ratio of co-catalyst to dopant is 99.9:0.1 to 80:20.

21. The filter element as claimed in claim 20 , wherein the dopant is at least one of carbon, nitrogen, sulfur, fluorine, tin, zinc, manganese, aluminum, selenium, niobium, nickel, zirconium, cerium, or iron.

22. The filter element as claimed in claim 1 , wherein the molar ratio of WO 3 to CeO 2 is 1:4 to 4:1.

23. The filter element as claimed in claim 1 , wherein the substrate is a porous substrate.

Assignees

• Nitto Denko Corp

Inventors

• Ozaki Takashi
• Fukumura Takuya
• Mine Keita
• Pan Guang
• Sambandan Ekambaram
• Mukherjee Rajesh

Classifications

• B01J37/0217

  Pretreatment of the substrate before coating · CPC title

• B01J37/343

  of ultrasonic wave energy · CPC title

• B01D53/8687

  Organic components · CPC title

• B01J37/035

  Precipitation on carriers · CPC title

• B01J23/835

  with germanium, tin or lead · CPC title