Customized intervertebral prosthetic disc with shock absorption

Patent metadata

Field	Value
Publication number	US-10548739-B2
Application number	US-201715795184-A
Country	US
Kind code	B2
Filing date	Oct 26, 2017
Priority date	Aug 9, 2007
Publication date	Feb 4, 2020
Grant date	Feb 4, 2020

Abstract

A prosthesis system comprises plates that can be positioned against vertebrae and a selected resilient core that can be positioned between the plates to allow the plates to articulate. The selected resilient core can be chosen from a plurality of cores in response to patient characteristics, such as age and/or intervertebral mobility, such that the prosthesis implanted in the patient is tailored to the needs of the patient. The plurality of cores may comprise cores with different resiliencies, and one of the cores can be selected such that the upper and lower plates articulate with the desired shock absorbing resiliency and/or maximum angle of inclination when the one selected core is positioned between the plates.

First claim

What is claimed is:

1. An intervertebral disc prosthesis system comprising:
a plurality of selectable cores, each core comprising, upper and lower bearing surfaces, each of the selectable cores having differing heights between the upper and lower bearing surfaces;
first and second plates locatable about the core, each plate comprising, an outer surface which engages a vertebra, and an inner bearing surface shaped to contact one of the bearing surfaces of each core, wherein the inner bearing surface of the first plate comprises an inner, curved surface; and
a retaining formation which holds the core captive between the first and second plates, wherein the retaining formation includes an inwardly facing groove at the edge of the inner, curved bearing surface of the first plate and an outwardly facing flange on an outer periphery of the plurality of selectable cores;
wherein the first and second plates are adapted to articulate with respect to one another and the core when one of the cores is selected and positioned between the first and second plates.

2. The system of claim 1 , wherein each core is identifiable with an indicia, such that each core is selectable in response to the indicia and a patient characteristic.

3. The system of claim 2 , wherein the indicia comprises at least one of a color of the core or a marking on the core.

4. The system of claim 1 , wherein the lower surface of each core is capable of attachment to the first plate.

5. The system of claim 1 , wherein the plurality of selectable cores comprises cores with a maximum compression within a range from about 0 mm to about 1 mm.

6. The system of claim 1 , wherein the outwardly facing flange comprises a plurality of circumferentially spaced flange segments.

7. The system of claim 1 , wherein the inwardly facing groove comprise circumferentially spaced groove segments.

8. The system of claim 1 , wherein the selectable cores each include at least one spherical bearing surface.

9. The system of claim 1 , wherein the selectable cores have a substantially circular perimeter.

10. The system of claim 1 , wherein the selectable cores are formed of a resilient material comprising a polymer.

11. The system of claim 1 , wherein the outer surface of the first and second plates each have a fin extending in an anterior-posterior direction.

12. A method of assembling an intervertebral prosthesis, the method comprising:
selecting a core from among a plurality of selectable cores comprising, upper and lower bearing surfaces, each of the selectable cores having differing heights between the upper and lower bearing surfaces and each of the selectable cores having an outer periphery provided with an outwardly facing flange;
placing the selected core between first and second plates, wherein an inner bearing surface of the first plate comprises an inner, curved bearing surface;
holding the selected core captive between the first and second plates with a retaining formation which includes the outwardly facing flange on the periphery of the selected core and an inwardly facing groove at the edge of the curved, inner bearing surface of the first plate; and
allowing the first and second plates to articulate with respect to the selected core when the selected core is positioned between the first and second plates.

13. The method of claim 12 , wherein the plurality of selectable cores are identified with an indicia and the selected core is selected in response to the indicia and a patient characteristic.

14. The method of claim 13 , wherein the indicia comprises at least one of a color of the core or a marking on the core.

15. The method of claim 12 , wherein the selected core locks into place within the first plate or the second plate.

16. The method of claim 12 , wherein the selected core is positioned between the first and second plates when the first plate and the second plates are inserted into the intervertebral space.

17. The method of claim 12 , wherein the first plate and the second plate articulate with respect to the selected core when the first plate and the second plate are inserted into an intervertebral space.

18. The method of claim 12 , wherein the outwardly facing flange comprises a plurality of circumferentially spaced flange segments.

19. The method of claim 12 , wherein the inwardly facing groove comprise circumferentially spaced groove segments.

20. The method of claim 12 , wherein the selectable cores each include at least one spherical bearing surface.

21. The method of claim 12 , wherein the selectable cores have a substantially circular perimeter.

22. The method of claim 13 , wherein the intervertebral prosthesis including the first and second plates and the selected core are connected to an insertion device with a grasping member.

23. The method of claim 22 , wherein the grasping member is configured to allow the intervertebral prosthesis to be inserted under constraint.

24. The method of claim 13 , wherein the retaining formation allows anterior, posterior and lateral motion of the selected core with respect to the first and second plates.

25. The method of claim 13 , wherein the intervertebral prosthesis comprises pegs or pins configured to extend into recesses during sliding motion of the plates over the selected core.

26. The method of claim 25 , wherein the recesses are formed in lateral surfaces of the selectable cores.

Assignees

• Simplify Medical Pty Ltd

Inventors

• De Villiers Malan
• Hovda David
• Shapiro James

Classifications

• A61F2310/00017

  Iron- or Fe-based alloys, e.g. stainless steel · CPC title

• A61F2/4425 Primary

  made of articulated components · CPC title

• A61F2002/30616

  Sets comprising a plurality of prosthetic parts of different sizes or orientations · CPC title

• A61F2002/30663

  multiaxial, e.g. biaxial; multipolar, e.g. bipolar or having an intermediate shell articulating between the ball and the socket · CPC title

• A61F2220/0025

  Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements · CPC title