Phase separated composite layers and applications thereof

Patent metadata

Field	Value
Publication number	US-10547006-B2
Application number	US-201414903957-A
Country	US
Kind code	B2
Filing date	Jul 9, 2014
Priority date	Jul 9, 2013
Publication date	Jan 28, 2020
Grant date	Jan 28, 2020

Abstract

In one aspect, composite layers are described herein demonstrating phase-separated architectures which, in some embodiments, can mitigate performance disadvantages of prior organic layers of optoelectronic devices. A composite organic layer described herein comprises nanocluster nodes and carbon nanoparticles disposed in a conjugated polymeric host, wherein the carbon nanoparticles are substantially phase separated from the conjugated polymeric host forming lamellar structures of carbon nanofibrils radiating from the nanocluster nodes.

First claim

The invention claimed is:

1. A composite layer comprising:
Nanocluster nodes and carbon nanoparticles disposed in a conjugated polymeric host, wherein the carbon nanoparticles are substantially phase separated from the conjugated polymeric host, forming lamellar structures of carbon nanofibrils radiating from the nanocluster nodes, the carbon nanofibrils having a long axis that is substantially aligned with a radial direction of the respective nanocluster node, wherein the nanocluster nodes are formed of inorganic nanoparticles.

2. The composite layer of claim 1 , wherein the carbon nanofibrils have a width of 5-25 nm.

3. The composite layer of claim 1 , wherein the carbon nanofibrils radiate a distance of 500 nm to 5 μm from the nanocluster nodes.

4. The composite layer of claim 1 , wherein the carbon nanofibrils radiate a distance of at least 1 μm from the nanocluster nodes.

5. The composite layer of claim 1 , wherein the nanocluster nodes are formed of a material having a surface energy greater than the conjugated polymeric host and carbon nanoparticles.

6. The composite layer of claim 5 , wherein the inorganic nanoparticles comprise metal or metal oxide nanoparticles.

7. The composite layer of claim 1 , wherein the nanocluster nodes have a diameter of 100-500 nm.

8. The composite layer of claim 1 , wherein the carbon nanoparticles and conjugated polymeric host are phase separated.

9. The composite layer of claim 1 , wherein the carbon nanoparticles comprise PCBM.

10. The composite layer of claim 8 , wherein the carbon nanoparticles are present in the conjugated polymeric host in an amount of 50 to 66 wt. %.

11. The composite layer of claim 1 , wherein the carbon nanofibrils are present in an amount of 30-66 weight percent of the composite layer.

12. The composite layer of claim 1 , wherein the nanoclusters are present in an amount of 0.5 to 5 weight percent of the composite layer.

13. A photovoltaic apparatus comprising:
First and second electrodes;
A photosensitive layer positioned between the first and second electrodes, the photosensitive layer comprising nanocluster nodes and carbon nanoparticles disposed in a conjugated polymeric host, wherein the carbon nanoparticles are substantially phase separated from the conjugated polymeric host, forming lamellar structures of carbon nanofibrils radiating from the nanocluster nodes, the carbon nanofibrils having a long axis that is substantially aligned with a radial direction of the respective nanocluster node, wherein the nanocluster nodes are formed of inorganic nanoparticles.

14. The photovoltaic apparatus of claim 13 , wherein the carbon nanofibrils have a width of 5-25 nm.

15. The photovoltaic apparatus of claim 13 , wherein the carbon nanofibrils radiate a distance of 500 nm to 5 μm from the nanocluster nodes.

16. The photovoltaic apparatus of claim 13 , wherein the carbon nanofibrils radiate a distance of at least 1 μm from the nanocluster nodes.

17. The photovoltaic apparatus of claim 13 , wherein the nanocluster nodes are formed of a material having a surface energy greater than the conjugated polymeric host and carbon nanoparticles.

18. The photovoltaic apparatus of claim 13 , wherein the nanocluster nodes have a diameter of 100-500 nm.

19. The photovoltaic apparatus of claim 13 , wherein the photosensitive layer has a thickness of 300 nm to 1 μm.

20. The photovoltaic apparatus of claim 13 having an external quantum efficiency (EQE) greater than 20% at one or more wavelengths in the visible spectrum.

21. The composite layer of claim 1 , wherein the inorganic nanoparticles are metal oxide nanoparticles.

22. The composite layer of claim 21 , wherein the metal oxide nanoparticles are transition metal oxide nanoparticles.

23. The composite layer of claim 22 , wherein the transition metal oxide nanoparticles comprise ZnO, TiO 2 or mixtures thereof.

24. The photovoltaic apparatus of claim 13 , wherein the inorganic nanoparticles are metal oxide nanoparticles.

25. The photovoltaic apparatus of claim 24 , wherein the metal oxide nanoparticles are transition metal oxide nanoparticles.

26. The photovoltaic apparatus of claim 25 , wherein the transition metal oxide nanoparticles comprise ZnO, TiO 2 or mixtures thereof.

Assignees

• Univ Wake Forest

Inventors

• Carroll David

Classifications

• Y02E10/549

  Organic PV cells · CPC title

• H01L51/0047 Primary

  Electricity · mapped topic

• H01L51/0037

  Electricity · mapped topic

• H01L2251/303

  Electricity · mapped topic

• H01L51/424

  Electricity · mapped topic