Image forming apparatus

Patent metadata

Field	Value
Publication number	US-10545430-B2
Application number	US-201816127689-A
Country	US
Kind code	B2
Filing date	Sep 11, 2018
Priority date	Sep 21, 2017
Publication date	Jan 28, 2020
Grant date	Jan 28, 2020

Abstract

An image forming unit of an image forming apparatus includes a developing device and a toner replenishing unit that replenishes the developing device with toner. The toner replenishing unit includes an upper toner container, a lower toner container, a toner conveyance unit, and a replenishment control unit. The upper toner container and the lower toner container are disposed in a staggered manner in an apparatus body. When the upper toner container becomes empty, the replenishment control unit controls the toner replenishing unit so as to replenish the developing device with the toner from the lower toner container.

First claim

The invention claimed is:

1. An image forming apparatus comprising:
an apparatus body;
a plurality of image forming unit configured respectively to form toner images of colors that are different from each other;
a transfer unit configured to transfer the toner image onto a sheet; and
a replenishment control unit configured to control a replenishment of toner,
wherein each of the plurality of image forming units includes:
a photoreceptor drum rotated about a predetermined axis and having a peripheral surface that allows formation of an electrostatic latent image and supports the toner image corresponding to the electrostatic latent image;
a developing device configured to supply the photoreceptor drum with the toner to visualize the electrostatic latent image in the toner image, the developing device including a toner replenishing port for internally receiving the toner; and
a toner replenishing unit disposed above the developing device and configured to replenish the developing device with the toner through the toner replenishing port,
the toner replenishing unit of each of the plurality of image forming units includes:
a first toner container extending along an axial direction of the photoreceptor drum and configured to store and discharge the toner of a predetermined color;
a second toner container extending along the axial direction and configured to store and discharge the toner having the same color as the first toner container;
a first container mounting unit disposed with a space above the developing device in the apparatus body, the first container mounting unit allowing the first toner container to be mounted along the axial direction and receiving the first toner container;
a second container mounting unit disposed at a position displaced with respect to the first container mounting unit in a direction horizontal and orthogonal to the axial direction above the developing device and below the first container mounting unit in the apparatus body, the second container mounting unit allowing the second toner container to be mounted along the axial direction and receiving the second toner container; and
a toner conveyance unit configured to convey the toner discharged from the first toner container mounted in the first container mounting unit and to convey the toner discharged from the second toner container mounted in the second container mounting unit to the developing device;
the replenishment control unit controls the toner conveyance unit such that one toner container of the first toner container and the second toner container supplies the developing device with the toner, and when the one toner container becomes empty, another toner container of the first toner container and the second toner container supplies the developing device with the toner, and
the respective first toner containers of the plurality of image forming units are arranged adjacent to each other in a horizontal direction,
the respective second toner containers of the plurality of image forming units are arranged adjacent to each other in the horizontal direction, and
when viewed in the axial direction, the first toner containers and the second toner containers of the plurality of image forming units are arranged in such a staggered manner that the first and second toner containers having the same color lie one above the other and shifted from each other in the horizontal direction,
the first toner container includes a first toner discharge port formed on a leading end side in a mounting direction with respect to the first container mounting unit,
the second toner container includes a second toner discharge port formed on the leading end side in the mounting direction with respect to the second container mounting unit,
the second container mounting unit positions the second toner container in the apparatus body such that the leading end portion in the mounting direction of the first toner container mounted in the first container mounting unit and the leading end portion in the mounting direction of the second toner container are disposed at an identical position in the mounting direction,
part of the toner conveyance unit is disposed in a container step portion formed in space below the leading end portion of the first toner container in the mounting direction, the space facing the leading end portion of the second toner container in the mounting direction in a direction horizontal and orthogonal to the axial direction,
the toner conveyance unit includes:
a first toner receiving unit engaged with the leading end portion of the first toner container in the mounting direction, the first toner receiving unit being configured to receive the toner discharged from the first toner discharge port;
a second toner receiving unit engaged with the leading end portion of the second toner container in the mounting direction, the second toner receiving unit being configured to receive the toner discharged from the second toner discharge port;
a first longitudinal conveyance unit extending downward from the first toner receiving unit so as to be disposed in the container step portion, the first longitudinal conveyance unit being configured to convey the toner downward;
a second longitudinal conveyance unit shorter than the first longitudinal conveyance unit and extending downward from the second toner receiving unit, the second longitudinal conveyance unit being configured to convey the toner downward;
a joining conveyance unit configured to receive the toner such that the toner conveyed by the first longitudinal conveyance unit and the second longitudinal conveyance unit join, the joining conveyance unit being further configured to convey the toner along a horizontal direction; and
a toner supply unit extending downward from the joining conveyance unit, the toner supply unit being configured to supply the developing device with the toner.

2. The image forming apparatus according to claim 1 , wherein
the toner conveyance unit further includes:
a first lateral conveyance unit configured to receive the toner from the first longitudinal conveyance unit, the first lateral conveyance unit being configured to deliver the toner to the joining conveyance unit while conveying the toner along the horizontal direction; and
a second lateral conveyance unit configured to receive the toner from the second longitudinal conveyance unit, the second lateral conveyance unit being configured to deliver the toner to the joining conveyance unit while conveying the toner along the horizontal direction.

3. The image forming apparatus according to claim 1 , wherein
the toner replenishing port is disposed closer to a trailing end side in the mounting direction than the leading end portion in the mounting direction of the first toner container is.

4. The image forming apparatus according to claim 1 , further comprising:
a motor rotatable in a first rotation direction and a second rotation direction opposite to the first rotation direction, the motor generating a rotational driving force; and
a drive transmission unit coupled to the motor, the drive transmission unit allowing the toner to be discharged from the first toner discharge port by transmitting the rotational driving force to the first toner container when the motor is rotated in the first rotation direction, the drive transmission unit allowing the toner to be discharged from the second toner discharge port by transmitting the rotational driving force to the second toner container when the motor is rotated in the second rotation direction.

5. The image forming apparatus according to claim 1 , wherein
when viewed along the axial direction, at least part of the toner conveyance unit of one image forming unit of the plurality of image forming units is disposed so as to overlap the toner c

Assignees

• Kyocera Document Solutions Inc

Inventors

• Nohara Yuta
• Yamakawa Tomohiko
• Ohashi Hiroaki
• Takagi Masaru

Classifications

• G03G15/0868 Primary

  Toner cartridges fulfilling a continuous function within the electrographic apparatus during the use of the supplied developer material, e.g. toner discharge on demand, storing residual toner, acting as an active closure for the developer replenishing opening · CPC title

• G03G15/0126

  using a solid developer · CPC title

• G03G15/0879

  for dispensing developer from a developer cartridge not directly attached to the development unit · CPC title

• G03G15/087 Primary

  Developer cartridges having a longitudinal rotational axis, around which at least one part is rotated when mounting or using the cartridge · CPC title

• G03G15/16

  of a toner pattern, e.g. a powder pattern {, e.g. magnetic transfer} · CPC title