Systems and methods for sealing a wellbore

Patent metadata

Field	Value
Publication number	US-10544648-B2
Application number	US-201715485842-A
Country	US
Kind code	B2
Filing date	Apr 12, 2017
Priority date	Apr 12, 2017
Publication date	Jan 28, 2020
Grant date	Jan 28, 2020

Abstract

Systems and methods for sealing a wellbore are described. The system includes a packing element configured to at least partially seal an uphole portion of a wellbore from a downhole portion of the wellbore. A first annular pressure sensor is positioned uphole of the packing element. The first annular pressure sensor is configured to measure a first pressure within the wellbore uphole of the packing element. A second annular pressure sensor is positioned downhole of the packing element. The second annular pressure sensor is configured to measure a second pressure within the wellbore downhole of the packing element. A control sub-assembly is configured to be positioned within the wellbore. The control sub-assembly is configured to monitor a sealing efficiency of the system by comparing the first pressure and the second pressure.

First claim

What is claimed is:

1. A wellbore monitoring system comprising:
a first packer slip to at least partially support the system;
a second packer slip configured to at least partially support the system;
a packing element configured to at least partially seal an uphole portion of a wellbore from a downhole portion of the wellbore;
a first annular pressure sensor positioned uphole of the packing element, the first annular pressure sensor configured to measure a first pressure within the wellbore uphole of the packing element;
a second annular pressure sensor positioned downhole of the packing element, the second annular pressure sensor configured to measure a second pressure within the wellbore downhole of the packing element;
a first hydraulic power unit, a second hydraulic power unit and a third hydraulic power unit connected to the first packer slip, the second packer slip and the packing element, respectively; and
a control sub-assembly configured to be positioned within the wellbore, the control sub-assembly configured to monitor a sealing efficiency of the system by comparing the first pressure and the second pressure, the control sub-assembly connected to each of the first hydraulic power unit, the second hydraulic power unit and the third hydraulic power unit, the first hydraulic power unit, the second hydraulic power unit and the third hydraulic power unit configured to activate the first packer slip, the second packer slip and the packing element, respectively, in response to receiving instructions from the control sub-assembly.

2. The system of claim 1 further comprising:
a cylindrical body that supports the packing element, the first annular pressure sensor, the second annular pressure sensor, and the control sub-assembly,
wherein the first packer slip is positioned nearer an uphole end of the cylindrical body than a downhole end of the cylindrical body, and
wherein the second packer slip is positioned nearer the downhole end of the cylindrical body than the uphole end of the cylindrical body.

3. The system of claim 2 wherein the packing element is positioned between the first packer slip and the second packer slip.

4. The system of claim 2 , wherein the control sub-assembly comprises:
one or more processors; and
a computer-readable medium storing instructions executable by the one or more processors to perform operations comprising:
receiving, from a surface of the wellbore, instructions to perform sealing operations within the wellbore; and
transmitting to the control sub-assembly at least a portion of the sealing instructions, the packing element at least partially sealing the wellbore in response to the sealing instructions.

5. The system of claim 4 , wherein the operations further comprise:
receiving, from at least one of annular pressure sensors, status signals representing a sealing status of the packing element; and
transmitting, to the surface of the wellbore, the status signals.

6. The system of claim 5 , wherein the status signals comprise a state of the system, the state comprising either an engaged or a disengaged state, wherein an engaged state comprises the first slip being in an extended position, the second slip being in an extended position, or the packing element being in an extended position, an extended position comprising extending from the cylindrical body to a wall of the wellbore, and wherein a disengaged state comprises the first packing slip, the second packing slip, and the packing element to not extend from the cylindrical body to the wall of the wellbore.

7. The system of claim 6 , further comprising:
one or more transmitters at the surface of the wellbore, the one or more transmitters configured to transmit the sealing instructions to the one or more processors; and
one or more receivers at the surface of the wellbore, the one or more receivers configured to receive the status signals from the one or more processors.

8. The system of claim 7 , wherein the one or more transmitters and the one or more receivers are configured to communicate wirelessly with the one or more processors.

9. The system of claim 8 , further comprising one or more repeaters configured to be positioned between the surface and the control sub-assembly within the wellbore, the one or more repeaters configured to boost a strength of a wireless signal between the one or more transmitters or the one or more receivers and the one or more processors.

10. The system of claim 4 , wherein the control sub-assembly further comprises a power source configured to be positioned within the wellbore, the power source operatively coupled to the one or more processors, the power source configured to provide operating power to the one or more processors.

11. The system of claim 10 , wherein the power source is a stand-alone power source.

12. The system of claim 4 , wherein each of the first hydraulic power unit, the second hydraulic power unit and the third hydraulic power unit is operatively coupled to the one or more processors and is configured to receive at least the portion of the instructions from the one or more processors.

13. The system of claim 12 , wherein each of the first hydraulic power unit, a second hydraulic power unit and a third hydraulic power unit comprises a hydraulic pump fluidically connected to the system, the hydraulic pump configured to supply hydraulic fluid at a pressure sufficient to activate the system.

14. The system of claim 1 , wherein the first hydraulic power unit, the second hydraulic power unit and the third hydraulic power unit are fluidically connected to each other to allow fluidic communication between the three hydraulic power units.

15. A method of sealing a wellbore, the method comprising:
receiving, by a control sub-assembly deployed within a wellbore and from a surface of the wellbore, sealing instructions to perform sealing operations within the wellbore;
transmitting, by the control assembly, at least a portion of the sealing instructions to a packer sub-assembly comprising:
a cylindrical body;
a first packer slip positioned nearer an uphole end of the cylindrical body than a downhole end of the cylindrical body, the first uphole packer slip configured to at least partially support the packer sub-assembly;
a second packer slip positioned nearer the downhole end of the cylindrical body than the uphole end of the cylindrical body, the second packer slip configured to at least partially support the packer sub-assembly;
a packing element positioned between the first packer slip and the second packer slip, the packing elements configured to at least partially seal a wellbore;
a first hydraulic power unit, a second hydraulic power unit and a third hydraulic power unit connected to the first packer slip, the second packer slip and the packing element, respectively;
a first annular pressure sensor positioned uphole of the packing element, the first annular pressure sensor configured to measure a first pressure within the wellbore uphole of the packing element;
a second annular pressure sensor positioned downhole of the packing element, the second annular pressure sensor configured to measure a second pressure within the wellbore downhole of the packing element;

interconnecting the first hydraulic power unit, the second hydraulic power unit and the third hydraulic power unit to allow fluidic communication between the three hydraulic Power units;
activating the packer sub-assembly to at least partially seal the wellbore by activating the first hydraulic power unit, the second hydraulic power unit and the third hydraulic power unit to activate the first

Assignees

• Saudi Arabian Oil Co

Inventors

• Costa De Oliveira Victor Carlos
• Rico Ramon Rodriguez
• Abouelnaaj Khaled K

Classifications

• E21B33/12955

  using drag blocks frictionally engaging the inner wall of the well · CPC title

• E21B33/1291

  anchor set by wedge or cam in combination with frictional effect, using so-called drag-blocks (E21B33/1295 takes precedence) · CPC title

• E21B33/1285 Primary

  by fluid pressure · CPC title

• E21B47/06

  Measuring temperature or pressure · CPC title

• E21B47/12

  Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling · CPC title