Magnetic body and electronic component comprising the same

Patent metadata

Field	Value
Publication number	US-10544488-B2
Application number	US-201615055356-A
Country	US
Kind code	B2
Filing date	Feb 26, 2016
Priority date	Feb 27, 2015
Publication date	Jan 28, 2020
Grant date	Jan 28, 2020

Abstract

In some embodiments, a magnetic body 1 has soft magnetic alloy grains 11 that contain Fe, M (M is a metal element that oxidizes more easily than Fe), and S, as well as oxide films 12 produced by partial oxidization of the soft magnetic alloy grains 11 , wherein the magnetic body 1 has its adjacent soft magnetic alloy grains 11 bonded together at least partially through the oxide films 12 , and contains Fe by 92.5 to 96 percent by weight and S by 0.003 to 0.02 percent by weight. The magnetic body can have high levels of both magnetic permeability and volume resistivity, to meet the demand for smaller, higher-performance electronic components.

First claim

We claim:

1. A magnetic body comprising:
soft magnetic alloy grains that consist of Fe, M (M is a metal element that oxidizes more easily than Fe), and S, and optionally Si, Mn, Co, Ni, Cu, P, and/or C and that are covered with oxide films produced by partial oxidization of the soft magnetic alloy grains;
wherein said magnetic body has its adjacent soft magnetic alloy grains bonded together at least partially through the oxide films, and contains Fe by 92.5 to 96 percent by weight and S by 0.003 to 0.02 percent by weight, and
the magnetic body has a volume resistivity (Ω·cm) of 3.2×10 4 to 9.4×10 6 and anti-corrosion property evaluated as a dimensional change of an outer size of the magnetic body as measured when the magnetic body is let stand for 100 hours under high-temperature, high-humidity conditions of 85° C./85%, which dimensional change is less than 0.01 mm per Ø9.5 mm in outer size of the magnetic body.

2. A magnetic body according to claim 1 , containing S by 0.005 to 0.014 percent by weight.

3. A magnetic body according to claim 1 , wherein Cr and/or Al is contained as M and a total content of Cr and Al is 2 to 6.5 percent by weight.

4. A magnetic body according to claim 2 , wherein Cr and/or Al is contained as M and a total content of Cr and Al is 2 to 6.5 percent by weight.

5. A magnetic body according to claim 3 , further containing Si, wherein a total content of Cr and Al is greater than a content of Si based on weight.

6. A magnetic body according to claim 4 , further containing Si, wherein a total content of Cr and Al is greater than a content of Si based on weight.

7. An electronic component having a magnetic core that contains a magnetic body according to claim 1 .

Assignees

• Taiyo Yuden Kk

Inventors

• Tanada Atsushi
• Takashima Kenji
• Orimo Yoko

Classifications

• C22C38/34

  with more than 1.5% by weight of silicon · CPC title

• H01F1/147 Primary

  Alloys characterised by their composition {(treatment thereof for enhancing their electromagnetic properties C21D8/12)} · CPC title

• C22C33/0257

  characterised by the range of the alloying elements · CPC title

• H01F3/08

  made from powder (powder coatings on sheets H01F3/02; on strips or ribbons H01F3/04; on wires H01F3/06) · CPC title

• H01F1/24

  the particles being insulated · CPC title