Waveform compensation systems and methods for secondary weld component response
US-9506958-B2 · Nov 29, 2016 · US
US10539596B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10539596-B2 |
| Application number | US-201715850988-A |
| Country | US |
| Kind code | B2 |
| Filing date | Dec 21, 2017 |
| Priority date | Dec 21, 2017 |
| Publication date | Jan 21, 2020 |
| Grant date | Jan 21, 2020 |
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A system and method are provided to perform current sensor error compensation. The system and method involve obtaining a current measurement of a current on a circuit from a current sensor; obtaining a voltage measurement of a voltage associated with the current from a voltage sensor; determining a fundamental frequency of the voltage from the voltage measurement; and performing error compensation on the current measurement based on the determined fundamental frequency to produce a corrected current measurement. The current sensor error compensation may be performed to correct current measurements in a motor system, such as in a motor overload relay, at a low cost by using functionality already available in the system.
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The invention claimed is: 1. A computer-implemented method of performing current sensor error compensation, the method comprising: obtaining a current measurement of a current on a circuit from a current sensor; obtaining a voltage measurement of a voltage associated with the current from a voltage sensor; determining a fundamental frequency of the voltage from the voltage measurement; and performing error compensation on the current measurement, comprising: determining a compensation factor based on the determined fundamental frequency, and applying the compensation factor to the current measurement to produce a corrected current measurement. 2. The computer-implemented method of claim 1 , wherein the determining operation comprises: determining a time period for a voltage waveform associated with the voltage measurement; and determining the fundamental frequency based on the time period. 3. The computer-implemented method of claim 2 , wherein the circuit is supplied by a poly-phase power supply, the method further comprising: generating the voltage waveform based on the voltage measurement of only two voltage phases from a plurality of voltage phases. 4. The computer-implemented method of claim 1 , wherein the voltage sensor comprises a capacitor plate to measure the voltage on the circuit using capacitive coupling. 5. The computer-implemented method of claim 1 , further comprising: digitally integrating an output from the current sensor with a digital integrator to produce the current measurement. 6. The computer-implemented method of claim 1 , further comprising: controlling circuit protection for the circuit according to the corrected current measurement. 7. The computer-implemented method of claim 1 , wherein the circuit is a motor circuit to supply power to a motor. 8. The computer-implemented method of claim 1 , wherein the corrected current measurement is produced by summing the current measurement and the compensation factor. 9. The computer-implemented method of claim 1 , wherein the determining a compensation factor operation determines the compensation factor by using a look-up table of compensation factors corresponding to a plurality of frequencies or an equation reflecting error compensation as a function of frequency. 10. A system for performing current sensor error compensation comprising: a memory; and a processor configured: to obtain a current measurement of a current on a circuit from a current sensor, to obtain a voltage measurement of a voltage associated with the current from a voltage sensor, to determine a fundamental frequency of the voltage from the voltage measurement, and to perform error compensation on the current measurement, by determining a compensation factor based on the determined fundamental frequency, and applying the compensation factor to the current measurement to produce a corrected current measurement. 11. The system of claim 10 , wherein, to determine a fundamental frequency, the processor is configured: to determine a time period for a voltage waveform associated with the voltage measurement; and to determine the fundamental frequency based on the time period. 12. The system of claim 11 , wherein the circuit is supplied by a poly-phase power supply, the processor is further configured: to generate the voltage waveform based on the voltage measurement of only two voltage phases from a plurality of voltage phases. 13. The system of claim 10 , wherein the voltage sensor comprises a capacitor plate to measure the voltage on the circuit using capacitive coupling. 14. The system of claim 10 , wherein the processor is further configured to digitally integrate an output from the current sensor to produce the current measurement. 15. The system of claim 10 , wherein the processor is further configured to control circuit protection for the circuit according to the corrected current measurement. 16. The system of claim 10 , wherein the circuit is a motor circuit to supply power to a motor. 17. The system of claim 10 , wherein the corrected current measurement is produced by summing the current measurement and the compensation factor. 18. The system of claim 10 , wherein the processor is configured to determine the compensation factor by using a look-up table of compensation factors for a plurality of frequencies or an equation reflecting error compensation as a function of frequency. 19. A tangible memory medium storing computer executable code, which when executed by a processor, implements a method of performing current sensor error compensation, the method comprising: obtaining a current measurement of a current on a circuit from a current sensor; obtaining a voltage measurement of a voltage associated with the current from a voltage sensor; determining a fundamental frequency of the voltage from the voltage measurement; and performing error compensation on the current measurement, comprising: determining a compensation factor based on the determined fundamental frequency, and applying the compensation factor to the current measurement to produce a corrected current measurement.
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