Particulate matter detection sensor and particulate matter detection apparatus

Patent metadata

Field	Value
Publication number	US-10539493-B2
Application number	US-201715657503-A
Country	US
Kind code	B2
Filing date	Jul 24, 2017
Priority date	Jul 25, 2016
Publication date	Jan 21, 2020
Grant date	Jan 21, 2020

Abstract

The particulate matter detection sensor includes a conductive part, and the pair of electrodes that are arranged at specified spacing so as to face each other. The conductive part is formed into a plate shape using a conductive material having electrical resistivity that is higher than particulate matter. One major surface of the conductive part functions as an accumulation surface on which particulate matter accumulates. The pair of electrodes are formed on this accumulation surface.

First claim

What is claimed is:

1. A particulate matter detection sensor for detecting an amount of particulate matter that is included in exhaust gases, comprising:
a conductive part that is formed into a plate shape using a conductive material having electrical resistivity that is higher than the particulate matter, with one major surface functioning as an accumulation surface on which the particulate matter accumulates; and
a pair of electrodes that are formed on the accumulation surface and arranged so as to be separated from each other and to face each other,
wherein the particulate matter detection sensor is configured to:
apply a first voltage between the electrodes without the particulate matter being accumulated on the accumulation surface to accordingly cause a first electrical current to flow through the accumulation surface such that the first electrical current is caused to flow through the accumulation surface even if no particulate matter is accumulated on the accumulation surface;
detect the first electrical current;
apply a second voltage between the electrodes with the particulate matter being accumulated on the accumulation surface to accordingly cause a second electrical current to flow through the accumulation surface and the particulate matter accumulated on the accumulation surface;
detect the second electrical current; and
detect the amount of the particulate matter based on an increase in the detected second electrical current relative to the detected first electrical current.

2. The particulate matter detection sensor according to claim 1 , wherein
the electrodes include common sections and comb-tooth sections, with the comb-tooth sections that are formed on one electrode of the pair of electrodes and the comb-tooth sections that are formed on the other electrode alternately arranged, and a width of a comb-tooth section in an arrangement direction of the comb-tooth section is shorter than a space between pairs of comb-tooth sections.

3. The particulate matter detection sensor according to claim 1 , wherein
the conductive material of the conductive part includes a metal oxide having conductivity.

4. The particulate matter detection sensor according to claim 1 , wherein
a substrate section that is made of an insulating material is arranged on an opposite side of the conductive part from a side where the accumulation surface is formed; and

a heater for burning the particulate matter that accumulates on the accumulation surface is provided inside the substrate section.

5. The particulate matter detection sensor according to claim 1 , wherein
a heater for burning the particulate matter that accumulates on the accumulation surface is provided inside the conductive part.

6. The particulate matter detection sensor according to claim 1 , wherein
the conductive part is formed using the conductive material having a surface electrical resistivity ρ determined such that
samples are formed with a plate-shaped substrate made of the conductive material, having a thickness T of 1.4 mm, and the pair of electrodes formed on the major surface of the plate-shaped substrate, having length L and spacing D between electrodes,
an electrical resistance R between the pair of measurement electrodes is measured to calculate the surface electrical resistivity ρ expressed by a following equation
ρ= R×L×T/D

and the calculated surface electrical resistivity ρ is between 1.0×10 7 to 1.0×10 10 Ω·cm in a temperature range of 100° C. to 500° C.

7. The particulate matter detection sensor according to claim 1 , wherein
the conductive material is a ceramic having perovskite structure and is expressed by the molecular formula ABO3, with A being at least one kind of element selected from among La, Sr, Ca and Mg, and B being at least one kind of element selected from among Ti, Al, Zr and Y.

8. The particulate matter detection sensor according to claim 7 , wherein
a main component of A is Sr and an accessory component of A is La, and B is Ti.

9. The particulate matter detection sensor according to claim 1 , wherein the first voltage is the same as the second voltage.

10. A particulate matter detection apparatus, comprising
the particulate matter detection sensor according to claim 1 , and
a control unit that is electrically connected to the particulate matter detection sensor; wherein
the control unit includes:
a voltage-applying unit that applies a voltage between the pair of electrodes;
a electrical-current-measurement unit that measures electrical current that flows between the pair of electrodes; and
a calculation unit that calculates the amount of particulate matter that is included in exhaust gases based on the measurement value of the electrical current,
wherein the particulate matter detection sensor is configured to:
apply a first voltage between the electrodes without the particulate matter being accumulated on the accumulation surface to accordingly cause a first electrical current to flow through the accumulation surface such that the first electrical current is caused to flow through the accumulation surface even if no particulate matter is accumulated on the accumulation surface;
detect the first electrical current;
apply a second voltage between the electrodes with the particulate matter being accumulated on the accumulation surface to accordingly cause a second electrical current to flow through the accumulation surface and the particulate matter accumulated on the accumulation surface;
detect the second electrical current; and
detect the amount of the particulate matter based on an increase in the detected second electrical current relative to the detected first electrical current.

Assignees

• Denso Corp

Inventors

• Shimokawa Hironobu
• Koike Kazuhiko
• Yamamoto Masahiro
• Miyagawa Go

Classifications

• G01M15/102

  by monitoring exhaust gases · CPC title

• G01N15/0656 Primary

  using electric, e.g. electrostatic methods or magnetic methods (by investigating individual particles G01N15/1031, G01N15/12) · CPC title

• G01N2015/0046

  in gas, e.g. smoke · CPC title

• G01N15/0606

  by collecting particles on a support · CPC title