Load weighing method and system for wheel loader

Patent metadata

Field	Value
Publication number	US-10539451-B2
Application number	US-201615346150-A
Country	US
Kind code	B2
Filing date	Nov 8, 2016
Priority date	Nov 9, 2015
Publication date	Jan 21, 2020
Grant date	Jan 21, 2020

Abstract

In a load weighing method for a wheel loader, an inclined angle of a ground surface on a slope where the wheel loader is working is detected. A change in a boom angle and a change in a pressure of a boom cylinder are detected while pivoting the boom and an attachment connected to the boom when a load is placed on the attachment. Weight of the load is calculated using the inclined angle of the ground surface, the change in the boom angle, and the change in the pressure of the boom cylinder as variables of a rotational dynamic equation for the pivot of the boom.

First claim

What is claimed is:

1. A load weighing method for a wheel loader, comprising:
detecting an inclined angle of a ground surface on a slope where the wheel loader is working;
detecting a change in a boom angle with respect to the inclined angle and a change in a pressure of a boom cylinder while pivoting a boom and an attachment connected to the boom, wherein a load is placed on the attachment;
calculating a mass of the load by using a rotational dynamic equation for the pivot of the boom, wherein the rotational dynamic equation is:
J{umlaut over (θ)}+c{dot over (θ)}+kθ=T−T L

wherein J is a moment of inertia of the pivot of the boom and equal to m 1 r 1 2 +m 2 r 2 2 , wherein m 1 is a mass of the boom and a bucket, m 2 is the mass of the load, r 1 is a distance of a first center of gravity from a boom joint, and r 2 is distance of a second center of gravity from the boom joint,
c is a damping coefficient of the pivot of the boom,
k is a modulus of elasticity of the pivot of the boom,
T is a torque acting on the pivot of the boom including the bucket with no load,
T L is a load torque of the pivot of the boom,
θ represents an angle of the boom with respect to a horizontal plane and is equal to a sum of the inclined angle of the ground surface and the boom angle with respect to the inclined angle, and
{dot over (θ)} and {umlaut over (θ)} represent an angular speed and an angular acceleration of the boom; and
providing the calculated weight of the bad to an operator via an output portion selected from the group consisting of a visual display device and an audio output device.

2. The method of claim 1 , wherein detecting the inclined angle of the ground surface comprises receiving the inclined angle of the ground surface from at least one of an angle sensor included in a mobile phone and a map internet application.

3. The method of claim 1 , wherein detecting the inclined angle of the ground surface comprises:
detecting a change in the boom angle and a change in the pressure of the boom cylinder while pivoting the boom, when no load is placed on the attachment; and
calculating the inclined angle of the ground surface using the rotational dynamic equation for the pivot of the boom.

4. The method of claim 3 , wherein detecting the inclined angle of the ground surface further comprises:
receiving the inclined angle of the ground surface from at least one of an angle sensor included in a mobile phone and a map internet application; and
when a difference between the received inclined angle of the ground surface and the calculated inclined angle of the ground surface exceeds a predetermined range, receiving the inclined angle of the ground surface or calculating the inclined angle of the ground surface again.

5. The method of claim 1 , wherein calculating the weight of the load comprises extracting a damping coefficient and an elastic coefficient respectively from a predetermined damping coefficient map and a predetermined elastic coefficient map corresponding to the change in the pressure of the boom cylinder.

6. A bad weighing system for a wheel loader, comprising:
a detector including an angle sensor installed in a boom of the wheel loader to detect a change in a boom angle with respect to an inclined angle of a ground surface and a pressure sensor installed in a boom cylinder to detect a change in a pressure of the boom cylinder;
a coefficient calculator including a damping coefficient map and an elastic coefficient map, a damping coefficient and an elastic coefficient corresponding to the change in the pressure of the boom cylinder being stored respectively in the damping coefficient map and the elastic coefficient map, wherefrom the damping coefficient is extracted; and
a calculator configured to calculate a mass of a bad placed on an attachment connected to the boom using a rotational dynamic equation for the pivot of the boom, wherein the rotational dynamic equation is:
J{umlaut over (θ)}+c{dot over (θ)}+kθ=T−T L

wherein J is a moment of inertia of the pivot of the boom and equal to m 1 r 1 2 m 2 r 2 2 , wherein m 1 is a mass of the boom and a bucket, m 2 is the mass of the bad, r 1 is a distance of a first center of gravity from a boom joint, and r 2 is distance of a second center of gravity from the boom joint,

c is the extracted damping coefficient of the pivot of the boom,
k is a modulus of elasticity of the pivot of the boom,
T is a torque acting on the pivot of the boom including the bucket with no load,
T L is a load torque of the pivot of the boom,
θ represents an angle of the boom with respect to a horizontal plane and is equal to a sum of the inclined angle of the ground surface and the boom angle with respect to the inclined angle, and
{dot over (θ)} and {umlaut over (θ)} represent an angular speed and an angular acceleration of the boom; and
an output portion selected from the group consisting of a visual display device and an audio output device, the output portion configured to provide a driver with the weight of the load calculated by the calculator.

7. The load weighing system of claim 6 , wherein the calculator is adapted to calculate the inclined angle of the ground surface when no load is placed on the attachment, and the calculator is adapted to calculate the weight of the load when the load is placed on the attachment.

8. The load weighing system of claim 6 , further comprising an input portion configured to receive the inclined angle of the ground surface from at least one of an angle sensor.

9. A load weighing method for a wheel loader, comprising:
detecting an inclined angle of a ground surface on a slope where the wheel loader is working;
detecting a change in a boom angle with respect the inclined angle and a change in a pressure of a boom cylinder while pivoting the boom and an attachment connected to the boom, wherein a bad is placed on the attachment; and
calculating a mass of the bad by using a moment of inertia of the pivot of the boom, a damping coefficient of the pivot of the boom, a modulus of elasticity of the pivot of the boom, the inclined angle of the ground surface, an angle of the boom with respect to a horizontal plane, and an angular speed and an angular acceleration of the boom as variables of a rotational dynamic equation for the pivot of the boom, wherein the moment of inertia is equal to m 1 r 1 2 m 2 r 2 2 , wherein m 1 is a mass of the boom and a bucket, m 2 is the mass of the load, r 1 is a distance of a first center of gravity from a boom joint, and r 2 is distance of a second center of gravity from the boom joint, and
wherein calculating the weight of the load comprises extracting a damping coefficient and an elastic coefficient respectively from a predetermined damping coefficient map and elastic coefficient map corresponding to the change in the pressure of the boom cylinder; and
providing the calculated weight of the load to an operator via an output portion selected from the group consisting of a visual display device and an audio output device,
wherein the angle of the boom with respect to the horizontal plane is equal to a sum of the inclined angle of the ground surface and the boom angle with respect to the inclined angle.

Assignees

• Doosan Infracore Co Ltd

Inventors

• Kang Hyun-Koo

Classifications

• G01G19/083 Primary

  lift truck scale · CPC title

• E02F9/24 Primary

  Safety devices {, e.g. for preventing overload (E02F9/226 takes precedence)} · CPC title

• G01G19/08

  for incorporation in vehicles · CPC title

• E02F9/261

  Surveying the work-site to be treated · CPC title

• E02F9/26

  Indicating devices {(E02F5/145 takes precedence)} · CPC title