Air-conditioning apparatus and refrigerant leakage detection method

Patent metadata

Field	Value
Publication number	US-10539358-B2
Application number	US-201414891975-A
Country	US
Kind code	B2
Filing date	Jul 29, 2014
Priority date	Aug 26, 2013
Publication date	Jan 21, 2020
Grant date	Jan 21, 2020

Abstract

An indoor unit of an air-conditioning apparatus includes a header main pipe to which an indoor pipe is connected at a brazed portion and header branch pipes. The header branch pipes are connected to first ends of heat-transfer pipes included in an indoor heat exchanger at brazed portions. The indoor pipe is connected to indoor refrigerant branch pipes at brazed portions. The indoor refrigerant branch pipes are connected to second ends of the heat-transfer pipes. A first leaked refrigerant receiver is disposed under the brazed portions. A first temperature sensor is disposed in the first leaked refrigerant receiver. A second leaked refrigerant receiver is disposed under flare joints connecting the indoor pipes to extension pipes, respectively. A second temperature sensor is disposed in the second leaked refrigerant receiver.

First claim

The invention claimed is:

1. An air-conditioning apparatus comprising:
an outdoor unit including at least a compressor and an outdoor pipe;

an indoor unit including at least an indoor heat exchanger, an indoor fan, and an indoor pipe;
an extension pipe connecting the outdoor pipe and the indoor pipe to each other;
a first temperature sensor disposed under a plurality of brazed portions connecting the indoor heat exchanger and the indoor pipe to each other; and
a control unit configured to determine whether a refrigerant having a higher specific gravity than indoor air is leaking from any of the brazed portions, on the basis of a change in a temperature detected by the first temperature sensor, while the indoor fan is stopped,
wherein a first leaked refrigerant receiver is disposed under the plurality of brazed portions and the first temperature sensor is disposed in the first leaked refrigerant receiver,
the indoor heat exchanger includes a radiator plate and a heat-transfer pipe extending through the radiator plate,
the indoor pipe comprises a gas-side indoor pipe and a liquid-side indoor pipe,
a header main pipe and a header branch pipe that is connected to the header main pipe are positioned between the gas-side indoor pipe and the indoor heat exchanger,
an indoor refrigerant branch pipe is positioned between the liquid-side indoor pipe and the indoor heat exchanger, and
the plurality of brazed portions includes a brazed portion between the header main pipe and the header branch pipe, a brazed portion between the header branch pipe and a first end of the heat-transfer pipe, a brazed portion between a second end of the heat-transfer pipe and the indoor refrigerant branch pipe, and a brazed portion between the indoor refrigerant branch pipe and the liquid-side indoor pipe.

2. The air-conditioning apparatus of claim 1 , further comprising:
a second temperature sensor disposed under a joint part connecting the indoor heat exchanger and the extension pipe to each other,
wherein the control unit is configured to determine whether the refrigerant having the higher specific gravity than the indoor air is leaking from the joint part, on the basis of a change in a temperature detected by the second temperature sensor, while the indoor fan is stopped.

3. The air-conditioning apparatus of claim 2 , wherein a second leaked refrigerant receiver is disposed under the joint part and the second temperature sensor is disposed in the second leaked refrigerant receiver.

4. The air-conditioning apparatus of claim 2 ,
wherein a funnel-shaped receiver is disposed under the joint part,
wherein the second temperature sensor is disposed under the funnel-shaped receiver, and
wherein the second temperature sensor detects a temperature of the indoor air suctioned from a room while the indoor fan is in operation.

5. The air-conditioning apparatus of claim 1 , further comprising:
a joint part connecting the indoor heat exchanger and the extension pipe to each other;
a leaked refrigerant receiver having a funnel shape disposed under the joint part; and
an inlet temperature sensor disposed under the leaked refrigerant receiver,
wherein the control unit is configured to determine whether the refrigerant having the higher specific gravity than the indoor air is leaking from the joint part, on the basis of a change in a temperature detected by the inlet temperature sensor, while the indoor fan is stopped.

6. The air-conditioning apparatus of claim 5 ,
wherein the inlet temperature sensor detects the temperature of the indoor air suctioned from a room while the indoor fan is in operation.

7. The air-conditioning apparatus of claim 1 , wherein the refrigerant is flammable.

8. The air-conditioning apparatus of claim 7 , wherein the refrigerant is any one of HFC refrigerants of R32 (CH2F2; difluoromethane), HFO-1234yf (CF3CF═CH2; tetrafluoropropene), and HFO-1234ze (CF3-CH═CHF).

9. The air-conditioning apparatus of claim 4 , wherein the funnel-shaped leaked refrigerant receiver is tapered such that an upper end of the funnel-shaped leaked refrigerant receiver is larger than a lower end of the funnel-shaped leaked refrigerant receiver.

10. The air-conditioning apparatus of claim 1 , wherein
the first temperature sensor detects a reduction in temperature due to evaporation of the refrigerant caused by the refrigerant leaking from any of the brazed portions,
the first temperature sensor is in proximity to the fan such that operation of the indoor fan stirs air surrounding the first temperature sensor and prevents a concentration of the refrigerant in proximity to the first temperature sensor, which is caused by the refrigerant leaking from any of the brazed portions,
the first temperature sensor is located such that the refrigerant that has leaked from any of the brazed portions concentrates in proximity to the first temperature sensor when the indoor fan is not operating, and
the control unit is configured to determine whether the refrigerant is leaking from any of the brazed portions only when the indoor fan is stopped so that the refrigerant that leaks from any of the brazed portions will be concentrated in proximity to the first temperature sensor.

11. The air-conditioning apparatus of claim 2 , wherein
the second temperature sensor detects a reduction in temperature due to evaporation of the refrigerant caused by the refrigerant leaking from the joint part,
the second temperature sensor is in proximity to the indoor fan such that operation of the indoor fan stirs air surrounding the second temperature sensor and prevents a concentration of the refrigerant in proximity to the second temperature sensor, which is caused by the refrigerant leaking from the joint part,
the second temperature sensor is located such that the refrigerant that has leaked from the joint part concentrates in proximity to the second temperature sensor when the indoor fan is not operating, and
the control unit is configured to determine whether the refrigerant is leaking from the joint part only when the indoor fan is stopped so that the refrigerant that leaks from the joint part will be concentrated in proximity to the second temperature sensor.

12. The air-conditioning apparatus of claim 5 , wherein
the inlet temperature sensor detects a reduction in temperature due to evaporation of the refrigerant caused by the refrigerant leaking from the joint part,
the inlet temperature sensor is in proximity to the indoor fan such that operation of the indoor fan stirs air surrounding the inlet temperature sensor and prevents a concentration of the refrigerant in proximity to the inlet temperature sensor, which is caused by the refrigerant leaking from the joint part,
the inlet temperature sensor is located such that the refrigerant that has leaked from the joint part concentrates in proximity to the inlet temperature sensor when the indoor fan is not operating, and
the control unit is configured to determine whether the refrigerant is leaking from the joint part only when the indoor fan is stopped so that the refrigerant that leaks from the joint part will be concentrated in proximity to the inlet temperature sensor.

Assignees

• Mitsubishi Electric Corp

Inventors

• Suzuki Yasuhiro
• Komai Takao
• Maeda Akira
• Tomita Masafumi
• Takamura Masahiro

Classifications

• F25B13/00

  Compression machines, plants or systems, with reversible cycle (defrosting cycles F25B47/02) · CPC title

• F24F11/83

  by controlling the supply of heat-exchange fluids to heat-exchangers · CPC title

• F24F11/30

  for purposes related to the operation of the system, e.g. for safety or monitoring · CPC title

• F24F11/52

  Indication arrangements, e.g. displays · CPC title

• F25D17/067 Primary

  Evaporator fan units · CPC title