Integrated rotor for an electrical machine and compressor

Patent metadata

Field	Value
Publication number	US-10539147-B2
Application number	US-201614994313-A
Country	US
Kind code	B2
Filing date	Jan 13, 2016
Priority date	Jan 13, 2016
Publication date	Jan 21, 2020
Grant date	Jan 21, 2020

Abstract

An electric machine includes a rotor, a stator, and a winding. The rotor includes a rotor core and blades extending from the rotor core. Each blade is curved in an axial direction along the rotor core and is simultaneously configured as a pole that carries a magnetic flux of the electrical machine and as an airfoil that compresses a gas when the rotor is rotated. The gas flows axially between successive blades of the blades. The stator includes a stator core and teeth extending from the stator core toward the blades. Slots are defined between successive teeth. The winding is wound through at least two slots. The stator is mounted radially relative to the rotor so that a gap separates the blades from an exterior face of the teeth that is axially aligned along the stator core to follow an axial edge of a blade of the blades.

First claim

What is claimed is:

1. An electrical machine comprising:
a rotor comprising
a rotor core configured to mount to a shaft for rotation of the rotor core and shaft together; and
a plurality of blades extending radially away from the rotor core, wherein each blade of the plurality of blades is curved axially along the rotor core with a first non-zero radius of curvature, wherein both radially extending sides of each blade of the plurality of blades is curved with a second non-zero radius of curvature, wherein a width between the radially extending sides of a respective blade in a direction perpendicular to a radial direction from a center of the rotor core decreases away from the rotor core;

a stator comprising
a stator core; and
a plurality of teeth extending from the stator core toward the plurality of blades, wherein the plurality of teeth define a plurality of slots between successive teeth of the plurality of teeth; and

a winding wound through at least two slots of the plurality of slots;
wherein the stator is mounted radially relative to the rotor so that a gap separates the plurality of blades from an exterior face of the plurality of teeth;
wherein the exterior face of the plurality of teeth is axially aligned along the stator core to follow an axial edge of a blade of the plurality of blades.

2. The electrical machine of claim 1 , further comprising:
a plurality of permanent magnets, wherein a permanent magnet of the plurality of permanent magnets is mounted to extend in a second radial direction through each tooth of the plurality of teeth;
wherein the winding is wound over at least one permanent magnet of the plurality of permanent magnets and through at least two slots of the plurality of slots;
wherein the plurality of permanent magnets are axially aligned to follow the axial edge of the blade of the plurality of blades.

3. The electrical machine of claim 1 , further comprising:
a plurality of permanent magnets, wherein a permanent magnet of the plurality of permanent magnets is mounted to extend in a second radial direction through the stator core in axial alignment with a slot of the plurality of slots.

4. The electrical machine of claim 1 , further comprising:
a plurality of permanent magnets, wherein a permanent magnet of the plurality of permanent magnets is mounted to the exterior face of each tooth of the plurality of teeth, wherein a second gap within the gap separates the plurality of blades from each permanent magnet of the plurality of permanent magnets.

5. The electrical machine of claim 1 , further comprising:
a stationary diffuser mounted to extend axially from the rotor to receive a compressed gas from the rotor, wherein the stationary diffuser is configured to further compress the received, compressed gas.

6. The electrical machine of claim 5 , further comprising:
a first rotating gas compressor mounted to extend axially from the stationary diffuser to receive the further compressed gas, wherein the first rotating gas compressor is configured to still further compress the received, further compressed gas.

7. The electrical machine of claim 6 , further comprising:
a second stationary diffuser mounted to extend axially from the first rotating gas compressor to receive the still further compressed gas, wherein the second stationary diffuser is configured to reduce a velocity of the received, still further compressed gas.

8. The electrical machine of claim 1 , further comprising:
a first rotating gas compressor mounted to extend axially from the rotor to receive a compressed gas from the rotor, wherein the first rotating gas compressor is configured to further compress the received, compressed gas.

9. The electrical machine of claim 8 , further comprising:
a first stationary diffuser mounted to extend axially from the first rotating gas compressor to receive the further compressed gas, wherein the first stationary diffuser is configured to reduce a velocity of the received, further compressed gas.

10. The electrical machine of claim 8 , wherein the first rotating gas compressor is mounted to the shaft.

11. The electrical machine of claim 1 , further comprising:
a second rotor comprising
a second rotor core configured to mount to the shaft for rotation of the second rotor core and shaft together; and
a second plurality of blades extending radially away from the second rotor core, wherein each blade of the second plurality of blades is curved axially along the second rotor core with a third non-zero radius of curvature, wherein both radially extending sides of each blade of the second plurality of blades is curved with a fourth non-zero radius of curvature, wherein a second width between the radially extending sides of a respective blade of each blade of the second plurality of blades in a second direction perpendicular to a second radial direction from a second center of the second rotor core decreases away from the second rotor core;

a second stator comprising
a second stator core; and
a second plurality of teeth extending from the second stator core toward the second plurality of blades, wherein the second plurality of teeth define a second plurality of slots between successive teeth of the second plurality of teeth; and

a second winding wound through at least two slots of the second plurality of slots;
wherein the second stator is mounted radially relative to the second rotor so that a second gap separates the second plurality of blades from an exterior face of the second plurality of teeth;
wherein the exterior face of the second plurality of teeth is axially aligned along the second stator core to follow a second axial edge of a second blade of the second plurality of blades.

12. The electrical machine of claim 11 , further comprising:
a plurality of permanent magnets, wherein a permanent magnet of the plurality of permanent magnets is mounted to extend in a second radial direction through each tooth of the plurality of teeth; and
a second plurality of permanent magnets, wherein a permanent magnet of the second plurality of permanent magnets is mounted to extend in a third radial direction through each tooth of the second plurality of teeth;
wherein the winding is wound over at least one permanent magnet of the plurality of permanent magnets and through at least two slots of the plurality of slots;
wherein the second winding is wound over at least one permanent magnet of the second plurality of permanent magnets and through at least two slots of the second plurality of slots;
wherein the plurality of permanent magnets are axially aligned to follow the axial edge of the blade of the plurality of blades,
wherein the second plurality of permanent magnets are axially aligned to follow the axial edge of the second blade of the second plurality of blades.

13. The electrical machine of claim 11 , further comprising:
a plurality of permanent magnets, wherein a permanent magnet of the plurality of permanent magnets is mounted to extend in a second radial direction through the stator core in axial alignment with a slot of the plurality of slots; and
a second plurality of permanent magnets, wherein a permanent magnet of the second plurality of permanent magnets is mounted to extend in a third radial direction through the second stator core in axial alignment with a slot of the second plurality of slots.

14. The electrical machine of claim 11 , further comprising:
a plurality of permanent magnets, wherein a permanent magnet of the plurality of permanent magnets is mounted to the exterior face of each tooth of the plurality of teeth, wherein a third gap within the gap

Assignees

• Wisconsin Alumni Res Found

Inventors

• Sarlioglu Bulent
• Li Yingjie

Classifications

• F04D19/00

  Axial-flow pumps (F04D21/00 takes precedence; {pump comprising axial flow and radial flow stages F04D17/025}) · CPC title

• H02K2201/06

  Magnetic cores, or permanent magnets characterised by their skew · CPC title

• H02K7/1823

  structurally associated with turbines or similar engines · CPC title

• H02K7/14

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title

• H02K21/44

  with armature windings wound upon the magnets · CPC title