Composite body, honeycomb structure, and method for producing composite body

Patent metadata

Field	Value
Publication number	US-10538058-B2
Application number	US-201615071324-A
Country	US
Kind code	B2
Filing date	Mar 16, 2016
Priority date	Mar 20, 2015
Publication date	Jan 21, 2020
Grant date	Jan 21, 2020

Abstract

A composite body of the present invention includes a base and an oxide layer arranged on the base, the oxide layer containing more than 45% by volume of a perovskite-type oxide phase. The composite body may include a first member, a second member, and a joining portion that joins the first member and the second member, at least one of the first member and the second member serving as the base, and the joining portion serving as the oxide layer. The composite body may include the base and a covering portion that covers the whole or part of a surface of the base, the covering portion being formed of the oxide layer.

First claim

What is claimed is:

1. A composite body comprising:
a honeycomb structure;
a first member;
a second member; and
a joining portion that joins the first member and the second member,
wherein at least one of the first member and the second member serves as a base, the joining portion is an oxide layer containing 70% or more by volume of a perovskite-type oxide phase, the base is formed on an outer circumferential surface of the honeycomb structure, and the joining portion is formed on an outer surface of the base.

2. The composite body according to claim 1 , wherein at least one of part of a surface of the joining portion adjacent to the first member and part of a surface of the joining portion adjacent to the second member is exposed.

3. The composite body according to claim 1 , wherein
the joining portion that-covers the whole or part of a surface of the base.

4. The composite body according to claim 1 , wherein the perovskite-type oxide phase is composed of at least one of an oxide containing La and Cu and an oxide containing Sr and Fe.

5. The composite body according to claim 1 , wherein the perovskite-type oxide phase is composed of at least one of La 2 CuO 4 and SrFeO 3 .

6. The composite body according to claim 1 , wherein the oxide layer is composed of a single-phase perovskite-type oxide.

7. The composite body according to claim 1 , wherein the base is composed of at least one of a ceramic containing Si and an alloy containing Fe.

8. The composite body according to claim 1 , wherein the oxide layer has an electrical conductivity of 0.1 S/cm or more.

9. The composite body according to claim 1 , wherein the adhesion strength of the base to the oxide layer is 3.0 MPa or more.

10. The composite body according to claim 5 , wherein the base is composed of at least one of a ceramic containing Si and an alloy containing Fe.

11. A method for producing a composite body comprising a honeycomb structure, comprising a step of:
firing a laminate including a joining portion raw material arranged between a first member and a second member to form a joining portion that joins the first member and the second member,
wherein at least one of the first member and the second member serves as a base, the joining portion is an oxide layer containing 70% or more by volume of a perovskite-type oxide phase, the base is formed on an outer circumferential surface of the honeycomb structure, and the joining portion is formed on an outer circumferential surface of the honeycomb structure.

12. The method for producing a composite body according to claim 11 , wherein the method includes a step of firing a laminate including the joining portion raw material arranged on a surface of the base to form the joining portion that covers the whole surface of the base.

13. The method for producing a composite body according to claim 11 , wherein the oxide layer is formed from a raw material that contains a metal powder and a compound powder.

14. The method for producing a composite body according to claim 13 , wherein the compound powder is one or more selected from the group consisting of oxide powders, carbonate powders, hydroxide powders, and chloride powders.

15. The method for producing a composite body according to claim 13 , the metal powder is composed of Cu and the compound powder is composed of La(OH) 3 or the metal powder is composed of Fe and the compound powder is composed of SrCO 3 .

Assignees

• Ngk Insulators Ltd

Inventors

• Izumi Yunie
• Kobayashi Yoshimasa

Classifications

• B32B7/04

  Interconnection of layers · CPC title

• C04B2235/3272

  Iron oxides or oxide forming salts thereof, e.g. hematite, magnetite · CPC title

• C04B2235/3213

  Strontium oxides or oxide-forming salts thereof · CPC title

• C04B35/4504

  containing rare earth oxides · CPC title

• B32B2307/202

  Conductive · CPC title