Heating paste composition, surface type heating element using the same, and portable low-power heater

Patent metadata

Field	Value
Publication number	US-10536993-B2
Application number	US-201615233842-A
Country	US
Kind code	B2
Filing date	Aug 10, 2016
Priority date	Feb 13, 2014
Publication date	Jan 14, 2020
Grant date	Jan 14, 2020

Abstract

The present disclosure relates to a heating paste composition which has heat stability, allows screen printing and gravure printing, has a small change in resistance depending on temperature, and can operate at low voltage and low power due to low specific resistance, to a surface type heating element using the same, and to a portable low-power heater. The heating paste composition may contain conductive particles including carbon nanotube particles and carbon nanoparticles, a mixture binder including epoxy acrylate or hexamethylene diisocyanate, a polyvinyl acetal and a phenol-based resin, an organic solvent, and a dispersant.

First claim

What is claimed is:

1. A heating paste composition comprising:
conductive particles including carbon nanotube particles and carbon nanoparticles;
a mixture binder including epoxy acrylate or hexamethylene diisocyanate, a polyvinyl acetal resin, and a phenol-based resin;
an organic solvent; and
a dispersant.

2. The heating paste composition of claim 1 , wherein the heating paste composition includes 0.5 parts to 7 parts by weight of the carbon nanotube particles, 0.5 parts to 30 parts by weight of the carbon nanoparticles, 5 parts to 30 parts by weight of the mixture binder, 29 to 92 parts by weight of the organic solvent, and 0.5 parts to 5 parts by weight of the dispersant with respect to 100 parts by weight of the heating paste composition.

3. The heating paste composition of claim 1 , wherein the heating paste composition includes 3 parts to 6 parts by weight of the carbon nanotube particles, 0.5 parts to 30 parts by weight of the carbon nanoparticles, 10 parts to 30 parts by weight of the mixture binder, 29 parts to 83 parts by weight of the organic solvent, and 0.5 parts to 5 parts by weight of the dispersant with respect to 100 parts by weight of the heating paste composition.

4. The heating paste composition of claim 1 , wherein the mixture binder includes 10 parts to 150 parts by weight of the polyvinyl acetal resin and 10 parts to 500 parts by weight of the phenol-based resin with respect to 100 parts by weight of the epoxy acrylate or hexamethylene diisocyanate.

5. The heating paste composition of claim 1 , wherein the mixture binder includes 10 parts to 150 parts by weight of the polyvinyl acetal resin and 100 parts to 500 parts by weight of the phenol-based resin with respect to 100 parts by weight of the epoxy acrylate or hexamethylene diisocyanate.

6. The heating paste composition of claim 1 , wherein the carbon nanotube particles include multi-wall carbon nanotube particles, and wherein the carbon nanoparticles include graphite particles.

7. The heating paste composition of claim 1 , wherein the organic solvent includes a solvent mixture of two (2) or more selected from the group consisting of carbitol acetate, butyl carbitol acetate, dibasic ester (DBE), ethyl carbitol, ethyl carbitol acetate, dipropylene glycol methyl ether, cellosolve acetate, butyl cellosolve acetate, butanol, and octanol.

8. The heating paste composition of claim 1 , further comprising:
a silane coupling agent in an amount of 0.5 parts to 5 parts by weight with respect to 100 parts by weight of the heating paste composition.

9. A portable heater comprising:
a substrate;
a surface type heating element including the heating paste composition of claim 1 and formed over the substrate; and
a power supply unit configured to supply power for the surface type heating element.

10. A surface type heating element comprising:
a substrate; and
a surface type heating element formed over the substrate and including conductive particles containing carbon nanotube particles and carbon nanoparticles;
a mixture binder consisting of epoxy acrylate or hexamethylene diisocyanate, a polyvinyl acetal resin, and a phenol-based resin;
an organic solvent; and
a dispersant.

11. The surface type heating element of claim 10 , wherein the substrate is a polyimide substrate, a glass fiber mat, or ceramic glass.

12. The surface type heating element of claim 10 , further comprising:
a protective layer including an organic material and formed on an upper surface of the surface type heating element.

13. A portable heater comprising:
a substrate;
a surface type heating element including a heating paste composition and formed over the substrate; and
a power supply unit configured to supply power for the surface type heating element,
wherein the heating paste composition includes conductive particles containing carbon nanotube particles and carbon nanoparticles; a mixture binder including epoxy acrylate or hexamethylene diisocyanate, a polyvinyl acetal resin, and a phenol-based resin, an organic solvent and a dispersant.

14. A method of manufacturing a surface type heating element comprising:
providing a substrate; and
screen printing, gravure printing, or comma coating the heating paste composition of claim 1 over the substrate to form the surface type heating element.

15. The method of claim 14 , wherein the heating paste composition includes 0.5 parts to 7 parts by weight of the carbon nanotube particles, 0.5 parts to 30 parts by weight of the carbon nanoparticles, 5 parts to 30 parts by weight of the mixture binder, 29 parts to 92 parts by weight of the organic solvent, and 0.5 parts to 5 parts by weight of the dispersant with respect to 100 parts by weight of the heating paste composition.

16. The method of claim 14 , wherein the heating paste composition includes 3 parts to 6 parts by weight of the carbon nanotube particles, 0.5 parts to 30 parts by weight of the carbon nanoparticles, 10 parts to 30 parts by weight of the mixture binder, 29 parts to 83 parts by weight of the organic solvent, and 0.5 parts to 5 parts by weight of the dispersant with respect to 100 parts by weight of the heating paste composition.

17. The method of claim 14 , wherein the mixture binder includes 10 parts to 150 parts by weight of the polyvinyl acetal resin and 10 parts to 500 parts by weight of the phenol-based resin with respect to 100 parts by weight of the epoxy acrylate or hexamethylene diisocyanate.

18. The method of claim 14 , wherein the mixture binder includes 10 parts to 150 parts by weight of the polyvinyl acetal resin and 100 parts to 500 parts by weight of the phenol-based resin with respect to 100 parts by weight of the epoxy acrylate or hexamethylene diisocyanate.

19. The method of claim 14 , wherein the carbon nanotube particles include multi-wall carbon nanotube particles, and wherein the carbon nanoparticles include graphite particles.

20. The method of claim 14 , wherein the organic solvent includes a solvent mixture of two (2) or more selected from the group consisting of carbitol acetate, butyl carbitol acetate, dibasic ester (DBE), ethyl carbitol, ethyl carbitol acetate, dipropylene glycol methyl ether, cellosolve acetate, butyl cellosolve acetate, butanol, and octanol.

Assignees

• Korea Electronics Technology

Inventors

• Kim Yoonjin
• Cho Jinwoo
• Shin Kwonwoo
• Park Jisun

Classifications

• H05B3/145 Primary

  Carbon only, e.g. carbon black, graphite · CPC title

• H05B2214/04

  Heating means manufactured by using nanotechnology · CPC title

• H05B2203/013

  Heaters using resistive films or coatings · CPC title

• H05B3/34

  flexible, e.g. heating nets or webs · CPC title

• H05B3/265

  the insulating base being an inorganic material, e.g. ceramic (H05B3/262 takes precedence) · CPC title