Motor controller and control method for stepping motor

Patent metadata

Field	Value
Publication number	US-10530283-B2
Application number	US-201815934281-A
Country	US
Kind code	B2
Filing date	Mar 23, 2018
Priority date	Mar 28, 2017
Publication date	Jan 7, 2020
Grant date	Jan 7, 2020

Abstract

A motor controller capable of more reliably starting a stepping motor even if a predetermined drive power is supplied to the stepping motor, and to a control method for the stepping motor is provided. The motor controller driving a stepping motor detects that the stepping motor is in a step-out state after a start operation of the stepping motor is performed. If predetermined determination conditions are satisfied, when it is detected that the stepping motor is in a step-out state, it is determined that a restart operation of the stepping motor is performed, and the stepping motor is restarted.

First claim

What is claimed is:

1. A motor controller driving a stepping motor comprising:
a step-out state detection unit configured to detect that the stepping motor is in a step-out state after a start operation of the stepping motor is performed,
a restart determination unit configured to determine whether or not to perform a restart operation of the stepping motor based on predetermined determination conditions when the step-out state detection unit detects that the stepping motor is in a step-out state,
a restart control unit configured to control so as to perform the restart operation of the stepping motor when the restart determination unit determines to perform the restart operation and to stop the stepping motor when the restart determination unit does not determine to perform the restart operation, and
a step-out position calculation unit configured to calculate a position wherein the stepping motor becomes in a step-out state when the step-out state detection unit detects that the stepping motor is in a step-out state after the start operation of the stepping motor is performed, wherein
the determination conditions of the restart determination unit include a condition that a distance from an initial position of the start operation of the stepping motor to a position where the stepping motor becomes in a step-out state, the position being calculated by the step-out position calculation unit, is within a predetermined distance.

2. The motor controller according to claim 1 , further comprising
a back electromotive voltage measuring unit configured to measure a back electromotive voltage induced in an unenergized coil of coils of a plurality of phases of the stepping motor, wherein
the step-out state detection unit detects that the stepping motor is in a step-out state based on a measurement result of the back electromotive voltage by the back electromotive voltage measuring unit.

3. The motor controller according to claim 1 , further comprising
a temperature measuring unit configured to measure a temperature of an object driven by the stepping motor or a temperature corresponding to the temperature of the object, wherein
the determination conditions of the restart determination unit include a condition wherein the temperature measured by the temperature measuring unit is lower than a preset temperature.

4. The motor controller according to claim 1 , further comprising
an input voltage measuring unit configured to measure an input voltage inputted to the motor controller, wherein
the determination conditions of the restart determination unit include a condition that the input voltage of the motor controller measured by the input voltage measuring unit is equal to or less than a predetermined voltage.

5. The motor controller according to claim 1 , wherein the determination conditions of the restart determination unit include a condition wherein a number of restart operations of the stepping motor performed by the restart control unit is equal to or less than a predetermined number.

6. The motor controller according to claim 1 , wherein the restart control unit exercises control so that the stepping motor moves to a predetermined restart position before the restart operation of the stepping motor is performed.

7. The motor controller according to claim 6 , wherein the restart position is the initial position of the start operation of the stepping motor.

8. A method of controlling a stepping motor comprising:
a step-out state detection step of detecting that the stepping motor is in a step-out state after a start operation of the stepping motor is performed,
a restart determination step of determining whether or not to perform a restart operation of the stepping motor based on predetermined determination conditions when the step-out state detection step detects that the stepping motor is in a step-out state,
a restart control step of controlling to perform the restart operation of the stepping motor when the restart determination step determines to perform the restart operation and to stop the stepping motor when the restart determination unit does not determine to perform the restart operation, and
a step-out position calculation step of calculating a position wherein the stepping motor becomes in a step-out state when the step-out state detection step detects that the stepping motor is in a step-out state after the start operation of the stepping motor is performed, wherein
the determination conditions of the restart determination step include a condition that a distance from an initial position of the start operation of the stepping motor to a position where the stepping motor becomes in a step-out state, the position being calculated by the step-out position calculation unit, is within a predetermined distance.

Assignees

• Minebea Mitsumi Inc

Inventors

• SHIMADA Ayaka
• Matsui Takayuki
• Takada Kazuo
• Miyaji Haruka
• Sano Hideo

Classifications

• H02P8/38

  the fault being step-out · CPC title

• H02P6/182

  using back-emf in windings · CPC title

• H02P8/08

  Determining position before starting · CPC title

• H02P29/60

  Controlling or determining the temperature of the motor or of the drive (H02P29/02 takes precedence) · CPC title

• H02P8/10 Primary

  Shaping pulses for starting; Boosting current during starting · CPC title