Stator of rotating electric machine

Patent metadata

Field	Value
Publication number	US-10530201-B2
Application number	US-201515525223-A
Country	US
Kind code	B2
Filing date	Nov 6, 2015
Priority date	Nov 6, 2014
Publication date	Jan 7, 2020
Grant date	Jan 7, 2020

Abstract

A stator includes a stator core having slots arranged in a circumferential direction and a stator coil formed by wave-winding continuous coil wires on the stator core. Each of the continuous coil wires has in-slot portions received in the slots and turn portions each of which connects, on the outside of the slots, one pair of the in-slot portions. The stator coil is formed, by spirally rolling a band-shaped coil wire bundle that is formed by bundling the continuous coil wires, into a cylindrical shape. In the coil wire bundle, the continuous coil wires are transposed at a plurality of locations. Moreover, in a range where the continuous coil wires extend in the circumferential direction of the stator core by one complete turn, at least one interval between adjacent transposition locations in the coil wire bundle is greater than or equal to the circumferential length of one turn portion.

First claim

The invention claimed is:

1. A stator of a rotating electric machine, the stator comprising:
a stator core having a plurality of slots arranged in a circumferential direction; and
a stator coil formed by wave-winding a plurality of continuous coil wires on the stator core, each of the continuous coil wires having a plurality of in-slot portions received in the slots and a plurality of turn portions each of which connects, on the outside of the slots, one pair of the in-slot portions,
wherein
the stator coil is formed by forming a band-shaped coil wire bundle by bundling the plurality of continuous coil wires into a predetermined state and shaping the coil wire bundle into a cylindrical shape by spirally rolling the coil wire bundle,
in the coil wire bundle, the continuous coil wires are transposed at a plurality of locations,
in a range where the continuous coil wires extend in the circumferential direction of the stator core by one complete turn, at least one interval between adjacent transposition locations in the coil wire bundle is greater than or equal to a circumferential length of one turn portion,
each of the continuous coil wires has, at an apex part of each of the turn portions, a crank portion that slants relative to a reference line toward the circumferential direction of the stator core, the reference line radially extending from a central axis of the stator core, the apex part being located most away from the stator core axially outward,
the crank portions formed in the turn portions of the continuous coil wires comprise first-type crank portions and second-type crank portions a slanting direction of the first-type crank portions relative to the respective reference lines toward the circumferential direction being different from a slanting direction of the second-type crank portions relative to the respective reference lines toward the circumferential direction, and
in coil end parts of the stator coil which protrude axially outward respectively from two axial end faces of the stator core, regions where the first-type crank portions are provided are arranged in the circumferential direction alternately with regions where the second-type crank portions are provided.

2. The stator of the rotating electric machine as set forth in claim 1 , wherein the transposition locations between the continuous coil wires exist on both sides of the in-slot portions of the continuous coil wires in an extending direction of the in-slot portions.

3. The stator of the rotating electric machine as set forth in claim 2 , wherein in the range where the continuous coil wires extend in the circumferential direction of the stator core by one complete turn, the number of the transposition locations between each pair of the continuous coil wires is greater than or equal to 2.

4. The stator of the rotating electric machine as set forth in claim 3 , wherein each of the transposition locations between the continuous coil wires exists between adjacent two turn portions of the continuous coil wires.

5. The stator of the rotating electric machine as set forth in claim 2 , wherein each of the transposition locations between the continuous coil wires exists between adjacent two turn portions of the continuous coil wires.

6. The stator of the rotating electric machine as set forth in claim 1 , wherein in the range where the continuous coil wires extend in the circumferential direction of the stator core by one complete turn, the number of the transposition locations between each pair of the continuous coil wires is greater than or equal to 2.

7. The stator of the rotating electric machine as set forth in claim 6 , wherein each of the transposition locations between the continuous coil wires exists between adjacent two turn portions of the continuous coil wires.

8. The stator of the rotating electric machine as set forth in claim 1 , wherein each of the transposition locations between the continuous coil wires exists between adjacent two turn portions of the continuous coil wires.

Assignees

• Denso Corp

Inventors

• Akimoto Akito
• Takiguchi Masayuki
• Ishizuka Atsuo

Classifications

• H02K1/16 Primary

  Stator cores with slots for windings · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K3/48

  in slots · CPC title

• H02K3/12

  arranged in slots · CPC title

• H02K15/0478

  Electricity · mapped topic