Binder composition for secondary battery electrode, slurry composition for secondary battery electrode, electrode for secondary battery, and secondary battery

Patent metadata

Field	Value
Publication number	US-10529989-B2
Application number	US-201515500416-A
Country	US
Kind code	B2
Filing date	Jul 23, 2015
Priority date	Aug 11, 2014
Publication date	Jan 7, 2020
Grant date	Jan 7, 2020

Abstract

Provided is a binder composition for a secondary battery electrode that has excellent binding capacity and can cause a secondary battery to display excellent rate characteristics and cycle characteristics. The binder composition for a secondary battery electrode contains: a first particulate polymer having a degree of swelling in electrolysis solution of at least 400 mass % and no greater than 900 mass % and a glass transition temperature of at least −60° C. and no higher than −15° C.; a second particulate polymer having a degree of swelling in electrolysis solution of greater than 100 mass % and no greater than 200 mass % and a glass transition temperature of at least −10° C. and no higher than 30° C.; and water.

First claim

The invention claimed is:

1. A binder composition for a secondary battery electrode comprising:
a first particulate polymer having a degree of swelling in electrolysis solution of at least 400 mass % and no greater than 900 mass % and a glass transition temperature of at least −60° C. and no higher than −15° C.;
a second particulate polymer having a degree of swelling in electrolysis solution of greater than 100 mass % and no greater than 200 mass % and a glass transition temperature of at least −10° C. and no higher than 30° C.;
water, wherein
the first particulate polymer includes at least 50 mass % and no greater than 99.5 mass % of a (meth)acrylic acid ester monomer unit, and
the degree of swelling in electrolysis solution is measured using an electrolysis solution obtained by dissolving LiPF 6 at a concentration of 1.0 M in a mixed solvent of ethylene carbonate and ethyl methyl carbonate having a weight ratio ethylene carbonate/ethyl methyl carbonate of 3/7 and 2 volume % of vinylene carbonate; and
the degree of swelling in the electrolysis solution is calculated according to a following formula:
Degree of swelling (mass %)=( W 1/ W 0)×100

where W1 is a mass of a film piece that is formed by drying an aqueous dispersion containing a particulate polymer and immersed in an electrolysis solution (composition: LiPF 6 solution of 1.0 M in concentration (mixed solvent of 3/7 (weight ratio) ethylene carbonate/ethyl methyl carbonate used as solvent 2 volume % (solvent ratio) of vinylene carbonate added as additive)) for 72 hours at an ambient temperature of 60° C., and W0 is a mass of a film piece before immersion.

2. The binder composition for a secondary battery electrode of claim 1 , wherein
in terms of solid content, the first particulate polymer is contained in an amount of at least 30 parts by mass and no greater than 95 parts by mass per 100 parts by mass, in total, of the first particulate polymer and the second particulate polymer.

3. The binder composition for a secondary battery electrode of claim 1 , wherein
the second particulate polymer includes at least 5 mass % and no greater than 70 mass % of a conjugated diene monomer unit and at least 10 mass % and no greater than 90 mass % of an aromatic vinyl monomer unit.

4. The binder composition for a secondary battery electrode of claim 1 , wherein
a number average particle diameter of the first particulate polymer is equal to a number average particle diameter of the second particulate polymer multiplied by a factor of at least 1 and no greater than 5.

5. A slurry composition for a secondary battery electrode comprising:
the binder composition for a secondary battery electrode of claim 1 ; and
an electrode active material.

6. An electrode for a secondary battery comprising an electrode mixed material layer obtainable using the slurry composition for a secondary battery electrode of claim 5 .

7. The electrode for a secondary battery of claim 6 , wherein
the electrode mixed material layer has a porosity of at least 10.7% and no greater than 24.1%.

8. A secondary battery comprising
a positive electrode, a negative electrode, a separator, and an electrolysis solution, wherein
either or both of the positive electrode and the negative electrode are the electrode for a secondary battery of claim 6 .

Assignees

• Zeon Corp

Inventors

• Kaneda Takuya
• Hayasaka Kentaro
• Matsuo Yusaku

Classifications

• H01M10/0566

  Liquid materials · CPC title

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• C08L33/06

  of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical · CPC title

• C08L9/06

  Copolymers with styrene · CPC title

• H01M4/13

  Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof · CPC title