Small LED source with high brightness and high efficiency

Patent metadata

Field	Value
Publication number	US-10529902-B2
Application number	US-201816139609-A
Country	US
Kind code	B2
Filing date	Sep 24, 2018
Priority date	Nov 4, 2013
Publication date	Jan 7, 2020
Grant date	Jan 7, 2020

Abstract

Small LED sources with high brightness and high efficiency apparatus including the small LED sources and methods of using the small LED sources are disclosed.

First claim

What is claimed is:

1. A light source comprising: an LED die, wherein said LED die has a footprint with an area less than 300 μm 2 , and wherein said LED die comprises at least,
a light-emitting region;
at least one p-contact electrode disposed on one side of said light-emitting region; and
an n-contact electrode having a first surface facing said light-emitting region and a second surface facing away from said light-emitting region, wherein said first surface is less than 20% of said area.

2. The light source of claim 1 , wherein said first surface is smaller than said second surface.

3. The light source of claim 2 , wherein said first surface is no more than ⅕ of said second surface.

4. The light source of claim 2 , wherein said n-contact is disposed on the same side of said light-emitting region as said p-contact.

5. The light source of claim 4 , wherein a portion of said n-contact underlays at least a portion of said p-contact.

6. The light source of claim 5 , wherein a dielectric is disposed between said portion of said n-contact and said at least a portion of said p-contact.

7. The light source of claim 6 , wherein the n-electrode extends beyond said base for contacting.

8. The light source of claim 1 , wherein said LED die has a flip-chip configuration.

9. The light source of claim 1 , wherein light emission occurs substantially from said light-emitting region over said at least one p-contact electrode.

10. The light source of claim 1 , wherein said p-contact is disposed on one side of the light-emitting region, and said n-contact is disposed on the opposite side of said light-emitting region.

11. The light source of claim 10 , wherein the second surface is wire bonded.

12. The light source of claim 10 , wherein said LED die further comprises a current-blocking region substantially aligned with the n-contact electrode.

13. The light source of claim 1 , wherein the LED is in a vertical chip configuration.

14. The light source of claim 13 , wherein light emission occurs substantially from said light-emitting region over said at least one p-contact electrode.

15. The light source of claim 1 , wherein said LED die further comprises sidewalls that are passivated.

16. The light source of claim 15 , wherein said sidewalls are passivated by a dielectric layer.

17. The light source of claim 1 , wherein said LED die is configured to operate at a current density higher than 100 A/cm 2 .

18. The light source of claim 1 , wherein said LED die further comprises a substrate comprising bulk GaN.

19. A light source comprising: an LED die, said LED die having
a footprint area less than 300 μm 2 and a light-emitting region configured for emitting white light;
at least one p-contact electrode disposed on one side of said light-emitting region; and
an n-contact electrode having a first surface facing said light-emitting region and a second surface facing away from said light-emitting region, wherein said first surface is less than 20% of said area.

20. The light source of claim 19 , wherein said first surface is smaller than said second surface.

Assignees

• Soraa Inc

Inventors

• David Aurelien J F
• Aldaz Rafael
• Krames Michael Ragan
• Steranka Frank M
• Huang Kevin
• Trottier Troy

Classifications

• H01L33/46

  Electricity · mapped topic

• H01L33/32

  Electricity · mapped topic

• H01L33/508 Primary

  Electricity · mapped topic

• H10H20/841

  Reflective coatings, e.g. dielectric Bragg reflectors · CPC title

• H10H20/825

  containing nitrogen, e.g. GaN · CPC title