Spinal training simulator

Patent metadata

Field	Value
Publication number	US-10529255-B2
Application number	US-201715611982-A
Country	US
Kind code	B2
Filing date	Jun 2, 2017
Priority date	Jun 2, 2017
Publication date	Jan 7, 2020
Grant date	Jan 7, 2020

Abstract

A spinal training simulator kit with an operable module unit for surgical training is described. The spinal training simulator kit includes an anatomical base model of at least a portion of a spinal column and at least one high-fidelity module unit, the module unit comprising intervertebral disc analogues and vertebral segment analogues, and the module unit configured to fit within the base model in an anatomically correct orientation and location. The module unit may be acted upon, i.e. surgical instruments may be passed through, thus, providing a realistic simulator for surgical training.

First claim

What is claimed is:

1. A spinal training simulator kit, comprising:
an anatomical base model of at least a portion of a spinal column, the model comprising:
a plurality of spinal vertebral segments, each spinal vertebral segment having at least one receiving portion configured to receive a mounting portion; and
a plurality of intervertebral discs, each intervertebral disc having a first end and an opposing end, each end having a mounting portion configured to couple to the receiving portion of the vertebral segment;

at least an anatomical module unit, the unit comprising:
an intervertebral disc analogue, the disc analogue having a first end and an opposing end;
a first vertebral segment analogue, the vertebrae segment analogue having a first end affixed to the first end of the disc analogue, and the opposing end of the vertebral segment analogue having a receiving portion configured to receive a mounting portion; and
a second vertebral segment analogue, the vertebral segment analogue having a first end affixed to the opposing end of the disc analogue, and the opposing end of the vertebral segment analogue having a receiving portion configured to receive a mounting portion,

the anatomical module unit constructed of materials selected on the basis to mimic one or more biomechanical properties of the spine;
the anatomical module unit being configured to couple to the mounting portion of the intervertebral discs of the anatomical model; and
the anatomical module unit being operable to facilitate the training of a surgical procedure;
wherein the intervertebral disc analogue further comprises an annulus fibrosus and a nucleus pulposus wherein the annulus fibrosus surrounds the nucleus pulposus in a concentric fashion and wherein the annulus fibrosus is fused to the nucleus pulposus to model a complete intervertebral disc.

2. The simulator of claim 1 being a scalable system providing anatomically and geometrically accurate vertebral segments and intervertebral discs at a 1:1 ratio.

3. The simulator of claim 1 wherein the vertebral segment, and vertebral segment analogue, is configured to be attached to the intervertebral disc in a non-permanent, re-coupleable, and non-chemical method with sufficient mounting force to orient and position the vertebrae and disc components in an accurate anatomical orientation.

4. The simulator of claim 3 wherein the non-permanent, re-coupleable, and non-chemical method includes mechanical methods.

5. The simulator of claim 1 wherein the vertebral segments and intervertebral discs, and the analogue constituents, model various conditions and pathologies.

6. The simulator of claim 1 wherein mechanical forces is configured to be applied to effect spinal biomechanics.

7. The simulator of claim 1 , wherein the anatomical model is constructed out of materials sufficient for the structural support of the spinal column.

8. The simulator of claim 1 , wherein the anatomical model unit comprises a visual and biomechanical mimic to simulate a realistic look and “feel” of spinal vertebrae and intervertebral disc.

9. The simulator of claim 1 , wherein the anatomical model unit is operable and disposable following the performance of a surgical procedure.

10. The simulator of claim 1 , wherein the intervertebral disc analogue is constructed of materials to mimic the visual and biomechanical properties of an authentic intervertebral disc.

11. The simulator of claim 1 wherein the annulus fibrosus of the intervertebral disc analogue is constructed from a hydrogel solution with a fibrous matrix to mimic collagen fibrils in an authentic intervertebral disc.

12. The simulator of claim 1 wherein the nucleus pulposus of the intervertebral disc analogue is constructed from a hydrogel solution to mimic the gel-like mechanical and tactile properties in an authentic intervertebral disc.

13. The simulator of claim 1 wherein the intervertebral disc analogue is configured to model various conditions, selected from a list consisting of tear, herniation, and infection.

14. The simulator of claim 1 wherein the vertebral segment analogue is constructed from a material to simulate the visual and biomechanical properties of bone.

15. The simulator of claim 1 wherein the vertebral segment analogue is configured to model cancellous bone and fractured bone conditions.

16. The simulator of claim 1 wherein the anatomical module unit further comprise a cartilage end cap, the cartilage end cap is configured to be positioned between the intervertebral disc analogue and the vertebral segment analogue.

17. The simulator of claim 1 wherein one or more fiducials are placed to enable image registration and spinal registration.

18. The simulator of claim 1 being imageable with one or more imaging technique.

19. The simulator of claim 1 being operable with complementary anatomical parts, a spinal cord and dura analogue.

20. The simulator of claim 1 being operable with complementary anatomical kits, and spinal torso models.

21. A method of producing an intervertebral disc analogue, the method comprising:
a) Providing a mold of an intervertebral disc, a mold of an annulus fibrosus and a mold of a nucleus pulposus;
b) Placing a first solution into the mold of an annulus fibrosus;
c) Placing a second solution into the mold of a nucleus pulposus;
d) Freezing the first solution in the annulus fibrosus mold and the second solution in the nucleus pulposus mold;
e) Thawing the first solution in the annulus fibrosus mold and the second solution in the nucleus pulposus mold;
f) Releasing the first solution from the annulus fibrosus mold and the second solution from the nucleus pulposus mold;
g) Placing the released first and second solution into the intervertebral disc mold and ensuring the first solution of the annulus fibrous is surrounding and touching the second solution of the nucleus pulposus;
h) Freezing the first and second solution in the intervertebral disc mold;
i) Thawing the first and second solution in the intervertebral disc mold; and
j) Releasing the first and second solution from the intervertebral disc mold;
wherein the first solution comprises a polyvinyl alcohol (PVA) solution with 7-10% PVA and deionized water and fibrous material.

22. The method of claim 21 , wherein the second solution comprises a PVA solution with 7-10% PVA and deionized water.

Assignees

• Wu Tim
• Kerins Fergal
• Synaptive Medical Barbados Inc

Inventors

• Wu Tim
• Kerins Fergal

Classifications

• B29K2029/04

  PVOH, i.e. polyvinyl alcohol (B29K2031/04 takes precedence) · CPC title

• B29L2031/7532

  Artificial members, protheses · CPC title

• B29C39/123

  Making multilayered articles · CPC title

• B29C39/38

  Heating or cooling · CPC title

• G09B23/286

  for scanning or photography techniques, e.g. X-rays, ultrasonics · CPC title