Attenuation of load oscillations without additional measuring means on the load side

Patent metadata

Field	Value
Publication number	US-10528027-B2
Application number	US-201615760924-A
Country	US
Kind code	B2
Filing date	Aug 31, 2016
Priority date	Sep 17, 2015
Publication date	Jan 7, 2020
Grant date	Jan 7, 2020

Abstract

A method for attenuating load oscillations in a load mechanism having a controlled drive, wherein a load is coupled mechanically to a motor via a spring element, includes determining an actual motor torque value, determining an actual angular velocity value, determining a motor inertial torque, calculating a spring torque from the actual angular velocity value, the motor inertial torque and the actual motor torque value, and supplying the calculated spring torque to an attenuator connection for attenuating the load oscillations.

First claim

The invention claimed is:

1. A method for attenuating load oscillations in a load mechanism having a controlled drive, wherein a load is coupled mechanically to a motor via a spring element, said method comprising:
determining an actual motor torque value of the motor; determining an actual angular velocity value of the motor;
determining a motor inertial torque;
calculating a spring torque of the spring element by subtracting from a second intermediate value derived from the determined actual motor torque value, a first intermediate value derived from a product of the motor inertial torque and a first order time-derivative of the actual angular velocity value;
supplying the calculated spring torque to an attenuator connection for attenuating the load oscillations; and
attenuating the load oscillations using the calculated spring torque.

2. The method of claim 1 , wherein the actual angular velocity value is derived from an actual angular position value which is measured or determined by a sensor and/or a measurement system.

3. The method of claim 1 , wherein the load mechanism additionally comprises a motor model with a current controller, which is connected upstream of the controlled drive, and the method further comprising determining the motor torque value, in particular the actual motor torque value from a measured motor current and the motor model.

4. The method of claim 1 , wherein the load mechanism additionally comprises a motor model with a current controller, which is connected upstream of the controlled drive, and further comprising calculating the actual angular velocity value from the motor model operating without sensors.

5. The method of claim 1 , further comprising supplying the motor torque value, in particular the actual motor torque value, to a filter, in particular a smoothing filter, to form the second intermediate value.

6. The method of claim 1 , wherein the attenuator connection comprises at least two attenuator passages, and further comprising:
determining a third intermediate value by multiplying the determined actual angular velocity value with the motor inertial torque, followed by high-pass filtering;
determining a fourth intermediate value by integrating the determined motor torque value, in particular the determined actual motor torque value, without an offset;
determining an integral spring torque by supplying the third intermediate value and the fourth intermediate value to a second subtractor; and
supplying the determined integral spring torque to a second of the at least two attenuator passages.

7. The method of claim 1 , wherein the attenuator connection comprises an Advanced Position Control (APC) system and the calculated spring torque is supplied to the APC.

8. The method of claim 1 , wherein the attenuator connection comprises at least one first attenuator passage for determining at least one attenuation frequency having a natural frequency for attenuating at least one load oscillation, in particular by way of a negative-feedback connection to a predetermined angular velocity required value.

9. The method of claim 8 , further comprising supplying at least the calculated spring torque to the at least one first attenuator passage, wherein the at least one first attenuator passage has an input side with at least one first bandpass.

10. A device for attenuating load oscillations, comprising:
a load mechanism having a controlled drive comprising a motor and a spring element, wherein a load is coupled mechanically to the motor via the spring element, said device being configured to
determine an actual motor torque value of the motor,
determine an actual angular velocity value of the motor,
determine a motor inertial torque,
calculate a spring torque of the spring element by subtracting from a second intermediate value derived form the determined actual motor torque value, a first intermediate value derived from a ;product of the motor inertial torque and a first order time-derivative of the actual angular velocity value; and
supply the calculated spring torque to an attenuator connection for attenuating the load oscillations.

11. The device of claim 10 , further comprising a sensor and/or a measurement system providing an actual angular position value, from which the actual angular velocity value is derived.

12. The device of claim 10 , wherein the load mechanism additionally comprises a motor mod& with a current controller, which is connected upstream of the controlled drive, wherein the motor torque value, in particular the actual motor torque value is determined from a measured motor current and the motor model.

13. The device of claim 10 , further comprising a filter, in particular a filter performing a smoothing function, which receives the motor torque value, in particular the actual motor torque value, and forms the second intermediate value.

14. The device of claim 10 , wherein the attenuator connection comprises an Advanced Position Control (APC) system and wherein the calculated spring torque is supplied to the APC.

15. The device of claim 10 , wherein the attenuator connection comprises at least one first attenuator passage for determining at least one attenuation frequency having a natural frequency for attenuating at least one load oscillation, in particular by way of a negative-feedback connection to a predetermined angular velocity required value.

16. The device of claim 15 , wherein the at least one first attenuator passage comprises at least one first bandpass having an input side configured to receive at least the calculated spring torque.

17. The device of claim 10 , wherein the load mechanism further comprises a motor model with a current controller, which is connected upstream of the controlled drive, wherein the motor model is configured to calculate the motor torque value, in particular the actual motor torque value without employing sensors.

18. The device of claim 10 , wherein the attenuator connection comprises at least two attenuator passages, said device being configured to:
determine a third intermediate value by multiplying the determined actual angular velocity value with the motor inertial torque, followed by high-pass filtering,
determine a fourth intermediate value by integrating the determined motor torque value, in particular the determined actual motor torque value, without an offset,
determine an integral spring torque by supplying the third intermediate value and the fourth intermediate value to a second subtractor, and
supply the integral spring torque to a second attenuator passage.

Assignees

• Siemens Ag

Inventors

• Künzel Stefan
• Hamm Carsten

Classifications

• G05B19/19

  characterised by positioning or contouring control systems, e.g. to control position from one programmed point to another or to control movement along a programmed continuous path · CPC title

• F16F15/002 Primary

  characterised by the control method or circuitry (control of mechanical oscillations per se G05D19/00) · CPC title

• G05B19/404 Primary

  characterised by control arrangements for compensation, e.g. for backlash, overshoot, tool offset, tool wear, temperature, machine construction errors, load, inertia (G05B19/19, G05B19/41 take precedence) · CPC title

• G05B2219/49048

  Control of damping of vibration of machine base · CPC title

• G05B2219/49054

  Active damping of tool vibration · CPC title