Bi-directional fluidic PCV valve assembly and system

Patent metadata

Field	Value
Publication number	US-10526939-B2
Application number	US-201815952755-A
Country	US
Kind code	B2
Filing date	Apr 13, 2018
Priority date	Mar 23, 2017
Publication date	Jan 7, 2020
Grant date	Jan 7, 2020

Abstract

Provided is a bi-directional PCV valve assembly, system and method. The bi-directional PCV valve may include a fluidic geometry that allows for a flow of fluid a high flow rate in one direction, forward flow, and a low flow rate in the opposite direction, reverse flow. The reverse flow includes a swirling flow that increases the pressure drop and reduces the flow rate to a third of the flow rate of the forward flow. The disclosed assembly produces a strong swirling flow (vortex) in the reverse direction and an efficient (low pressure drop) flow in the forward direction.

First claim

What is claimed is:

1. A bi-directional PCV valve assembly comprising:
a body defining a fluidic geometry comprising:
a first transfer chamber in communication with a first power nozzle;
a second transfer chamber in communication with a second power nozzle;
a vortex chamber having a perimeter wherein the first and second power nozzles intersect along the perimeter of the vortex chamber, said vortex chamber in communication with an outlet;
wherein the assembly is configured to switch between a low flow mode and a high flow mode based on the direction of fluid or gas flow through the fluidic geometry.

2. The PCV valve assembly of claim 1 , wherein in high flow mode, fluid or gas enters the outlet and traverses through the vortex chamber towards the first transfer chamber and second transfer chamber such that the fluid or gas is in a boosted condition.

3. The PCV valve assembly of claim 1 , wherein the assembly is tunable to automatically switch between the low flow mode and the high flow mode based on vacuum pressure at the outlet.

4. The PCV valve assembly of claim 1 , wherein in low flow mode, fluid or gas enters the first transfer chamber and traverses through the first power nozzle into the vortex chamber, fluid or gas enters the second transfer chamber and traverses through the second power nozzle into the vortex chamber, wherein fluid or gas creates a swirl within the vortex chamber and flow towards the outlet.

5. The PCV valve assembly of claim 4 , wherein said flow traverses through the first and second power nozzles and aligns along an outer wall of the vortex chamber before forming a swirl flow within the vortex chamber.

6. The PCV valve assembly of claim 1 , wherein said first power nozzle includes a shape that converges from the first transfer region towards the vortex chamber.

7. The PCV valve assembly of claim 1 , wherein said second power nozzle includes a shape that converges from the second transfer region towards the vortex chamber.

8. The PCV valve assembly of claim 1 , wherein said first transfer chamber and the second transfer chamber have a bulbous shape.

9. The PCV valve assembly of claim 1 , wherein said body includes a first side and an opposite second side wherein the vortex chamber is formed in the first side of the body and an outlet region is formed in the second side of the body.

10. The PCV valve assembly of claim 1 , wherein the high flow mode includes a flow rate that is about three times the flow rate of the low flow mode.

11. A fluidic-equipped bi-directional PCV valve flow assembly comprising:
a housing defining a cavity in communication with a plurality of lumens;
a body positioned within said cavity, said body defining a fluidic geometry comprising:
a first transfer chamber in communication with a first power nozzle;
a second transfer chamber in communication with a second power nozzle;
a vortex chamber having a perimeter wherein the first and second power nozzles intersect along the perimeter of the vortex chamber, said vortex chamber in communication with an outlet;
wherein the assembly is configured to switch between a low flow mode and a high flow mode based on the direction of fluid or gas flow through the fluidic geometry.

12. The fluidic-equipped bi-directional PCV valve flow controller of claim 11 , wherein in high flow mode, fluid or gas enters the outlet and traverses through the vortex chamber towards the first transfer chamber and second transfer chamber such that the fluid or gas is in a boosted condition.

13. The fluidic-equipped bi-directional PCV valve flow controller of claim 11 , wherein the assembly is tunable to automatically switch between the low flow mode and the high flow mode based on vacuum pressure at the outlet.

14. The fluidic-equipped bi-directional PCV valve flow controller of claim 11 , wherein in low flow mode, fluid or gas enters the first transfer chamber and traverses through the first power nozzle into the vortex chamber, fluid or gas enters the second transfer chamber and traverses through the second power nozzle into the vortex chamber, wherein fluid or gas creates a swirl within the vortex chamber and flow towards the outlet.

15. The fluidic-equipped bi-directional PCV valve flow controller of claim 11 , wherein said first power nozzle includes a shape that converges from the first transfer region towards the vortex chamber and said second power nozzle includes a shape that converges from the second transfer region towards the vortex chamber.

16. The fluidic-equipped bi-directional PCV valve flow controller of claim 11 , wherein said first transfer chamber and the second transfer chamber have a bulbous shape.

17. The fluidic-equipped bi-directional PCV valve flow controller of claim 11 , wherein said body includes a first side and an opposite second side wherein the vortex chamber is formed in the first side of the body and an outlet region is formed in the second side of the body.

18. The fluidic-equipped bi-directional PCV valve flow controller of claim 11 , wherein the high flow mode includes a flow rate that is about three times the flow rate of the low flow mode.

19. A method for providing enhanced PCV performance in a system comprising the method steps of:
(a) providing a PCV valve assembly with an inlet configured for fluid communication with an engine's crankcase interior volume and an outlet configured for fluid communication with an air intake tube;
(b) providing, in that PCV valve assembly, a housing defining a cavity, a body positioned within said cavity, said body defining a fluidic geometry comprising:
a first transfer chamber in communication with a first power nozzle;
a second transfer chamber in communication with a second power nozzle;
a vortex chamber having a perimeter wherein the first and second power nozzles intersect along the perimeter of the vortex chamber, said vortex chamber in communication with an outlet; and
(c) introducing a flow of fluid or gas at the inlet to traverse through said PCV valve assembly to said outlet.

20. The method of claim 19 , further comprising:
modifying a direction of flow at the inlet; and
switching characteristics of the flow of fluid or gas between a high flow mode and a low flow mode.

Assignees

• Dlhbowles Inc

Inventors

• Gopalan Shridhar
• Zamenski Corey

Classifications

• F01M13/023

  Control valves in suction conduit · CPC title

• G05D7/0186

  without moving parts · CPC title

• F01M13/0011 Primary

  Breather valves · CPC title

• F16K17/18

  opening on surplus pressure on either side · CPC title

• F01M13/028

  of positive pressure · CPC title