Peroxyformic acid compositions for membrane filtration cleaning in energy services

Patent metadata

Field	Value
Publication number	US-10524470-B2
Application number	US-201715623024-A
Country	US
Kind code	B2
Filing date	Jun 14, 2017
Priority date	Dec 15, 2016
Publication date	Jan 7, 2020
Grant date	Jan 7, 2020

Abstract

Peroxyformic acid compositions for treatment and removal of biofilm growth and mineral deposits on membranes for energy services applications are disclosed. In particular, peroxyformic acid compositions are generated in situ or on site generation for the reduction and prevention, of biofilms and the mitigation of mineral buildup on the membranes. The compositions according to the invention are compatible with the membranes under application of use conditions.

First claim

What is claimed is:

1. A method for removing microorganisms and mineral deposits on a membrane system comprising:
contacting the membrane fouled with a hydrocarbon, biofilm, mineral scales, and/or iron sulfide with a peroxyformic acid composition comprising peroxyformic acid and hydrogen peroxide, wherein the ratio of peroxyformic acid to hydrogen peroxide is at least 2:1, and wherein the composition is membrane compatible and does not damage the membrane as measured by a decrease in flux of the membrane; and
removing biofilm, microorganisms, and mineral deposits from the membrane;
wherein the contacting occurs not more frequently than once every 24 hours, and wherein the peroxyformic acid composition contacts the membrane for less than about 12 hours.

2. The method of claim 1 , wherein the membrane is a reverse osmosis membrane, nanofiltration membrane, ultrafiltration membrane, or a microfiltration membrane.

3. The method of claim 1 , wherein the membrane comprises cellulose, cellulose acetate, nitrocellulose, poly sulfone, polyethersulfone, fully aromatic poly-amide, polyvinylidene fluoride, polytetrafluoroethylene, polyacrylnitrile, polypropylene, carbon, alpha-aluminum oxide, zirconium oxide, ceramic and/or stainless steel.

4. The method of claim 1 , wherein the treatment with the peroxyformic acid composition does not negatively impact the pressure on the membrane and/or decrease the lifespan of the membrane in comparison to a membrane treated with other oxidizer chemistries.

5. The method of claim 1 , further comprising at least one additional step of a first product removal step before the membrane is contacted with the peroxyformic acid composition, a pre-rinse step of washing the membrane with water, a soak step of washing the membrane, and/or an additional treatment cycle(s) comprising an acidic treatment, an enzymatic treatment, an alkaline treatment and/or a neutral treatment either before or after the peroxyformic acid composition contacts the membrane.

6. The method of claim 1 , wherein the membrane is contacted with from about 0.00001% to about 0.1% active peroxyformic acid.

7. The method of claim 1 , wherein the membrane is contacted with peroxyformic acid for at least 15 minutes.

8. The method of claim 1 , wherein the membrane is contacted with peroxyformic acid for at least 1 hour.

9. The method of claim 1 , wherein the membrane is contacted with an additional peroxyacid, chelants, solvent, surfactant and/or other additives which may be dosed separately or simultaneously with the peroxyformic acid composition.

10. The method of claim 1 , wherein the membrane is contacted with the peroxyformic acid composition at temperature range from about 4° C. to about 60° C.

11. The method of claim 1 , wherein the peroxyformic acid composition is generated in situ by contacting formic acid with hydrogen peroxide, wherein before said contacting, the ratio between the concentration of said formic acid (w/v) and the concentration of said hydrogen peroxide (w/v) is about 2 or higher.

12. The method of claim 11 , wherein the formic acid is provided in a first aqueous composition and is contacted with a second aqueous solution of the hydrogen peroxide.

13. The method of claim 11 , wherein the contacting of the formic acid and hydrogen peroxide is conducted in the presence of an acid catalyst.

14. The method of claim 11 , wherein the peroxyformic acid composition further comprises a wetting agent, a chelant, solvent and/or a surfactant.

15. The method of claim 11 , wherein the ratio of the peroxyformic acid to the hydrogen peroxide in the peroxyformic acid composition is from about 10:1 to about 40:1.

16. The method of claim 11 , wherein the ratio of the peroxyformic acid to the hydrogen peroxide in the peroxyformic acid composition is from about 25:1 to about 40:1.

17. The method of claim 11 , which further comprises a step of reducing the concentration of the hydrogen peroxide in the peroxyformic acid composition.

18. The method of claim 1 , wherein contacting the membrane with at least about 1 ppm to about 300 ppm actives of peroxyformic acid composition.

19. The method of claim 1 , wherein contacting the membrane with at least about 1 ppm to about 200 ppm actives of peroxyformic acid composition.

20. A method for removing microbial growth and mineral deposits on a membrane system comprising:
contacting the membrane with at least about 1 ppm to about 300 ppm actives of a peroxyformic acid composition comprising peroxyformic acid and hydrogen peroxide, wherein the ratio of peroxyformic acid to hydrogen peroxide is at least 2:1 and generated in situ; and
removing biofilm, microorganisms, and mineral deposits from the membrane;
wherein the contacting occurs not more frequently than once every 24 hours, and wherein the peroxyformic acid composition contacts the membrane for less than about 12 hours.

Assignees

• Ecolab Usa Inc

Inventors

• Li Junzhong
• Bunders Cynthia
• Staub Richard
• Schacht Paul Frazer
• Power Caleb
• Balasubramanian Ramakrishnan
• Ryther Robert J
• Hanson Catherine

Classifications

• A61L2/186

  Peroxide solutions · CPC title

• A61L2202/17

  Combination with washing or cleaning means · CPC title

• A61L2/18

  Liquid substances · CPC title

• A01N37/16 Primary

  containing the group [IMAGE cpc-sch-A01N-0934.gif]; Thio analogues thereof · CPC title

• C02F2303/20

  Prevention of biofouling · CPC title